Biocemented Fabric Structure for Uniform Marine Organism Attachment

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Solution Overview

Problem

Current underwater farming techniques for bivalves and coral reef restoration are inefficient due to non-uniform attachment, high mortality rates during harvesting, and erosion issues, which result in stunted growth and reduced production efficiencies.

Innovation Solution

A fabric impregnated with urease-producing bacteria, such as Sporosarcina pasteurii, is used to create a calcite-stiffened surface for sessile organisms like oysters and coral polyps, allowing for even distribution and growth, and can be applied to underwater structures for erosion control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional attachment techniques are used for bivalves, then organisms can be attached to existing surfaces, but attachment is highly inefficient with significant population loss

Engineering Contradiction:
Improveattachment efficiencyVSAvoidpopulation loss during seeding
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The fabric is pre-treated with urease-producing bacteria and calcium carbonate coating before deployment. This preliminary action creates an optimal attachment surface that attracts and secures bivalve larvae uniformly, eliminating the need for inefficient post-attachment corrections and reducing population loss during the seeding process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The urease-producing bacteria on the fabric surface continuously produce calcium carbonate, creating a self-renewing attachment surface. This self-service mechanism ensures consistent attachment efficiency over time without requiring external intervention, maintaining high productivity while minimizing organism loss.

Inventive Principle:
Principle #25Self-service

2Productivity

If bivalves are grown in high density, then production efficiency may improve, but non-uniform distribution results in stunted growth and increased mortality

Engineering Contradiction:
Improveproduction efficiencyVSAvoidmortality rate
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The fabric structure provides locally optimized attachment sites distributed across its surface. Each area of the fabric offers uniform spacing and appropriate micro-environmental conditions, ensuring that even at high densities, each bivalve receives adequate nutrients and space, preventing stunted growth and reducing mortality while maintaining high production efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system provides environmental feedback through the bacteria's response to local conditions. The urease-producing bacteria detect and respond to changes in their micro-environment, adjusting calcium carbonate production to maintain optimal attachment surface properties, which helps regulate bivalve distribution and reduces mortality in high-density configurations.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If existing solid surfaces are used for bivalve attachment, then organisms can be cultivated, but existing solids are not in convenient or optimal locations for underwater farming

Engineering Contradiction:
Improvelocation flexibilityVSAvoidfarming efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The fabric structure serves multiple functions: it provides attachment surface, structural support, and can be deployed in various underwater locations including suspended positions, on substrates, or in areas previously inaccessible for farming. This multi-functionality enables farming in convenient locations while maintaining high productivity through optimized attachment properties.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The fabric transitions the farming system from two-dimensional attachment on fixed surfaces to three-dimensional suspended structures. This dimensional change allows deployment in water columns and previously inaccessible locations, providing location flexibility while maintaining high farming efficiency through increased available space and optimized water flow for nutrient delivery.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Productivity

If conventional harvesting techniques are used, then bivalves can be recovered, but the process involves destruction of the solid support and damages organisms

Engineering Contradiction:
Improveharvesting efficiencyVSAvoidorganism damage during harvest
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The fabric is designed as a modular, separable structure that can be easily removed from the support substrate. This segmentation allows the fabric with attached bivalves to be harvested as a unit without destroying the support structure, enabling efficient recovery while minimizing organism damage through gentle handling and reduced mechanical stress during the harvesting process.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables efficient large-scale growth and development of underwater organisms with minimal harvesting loss and effective erosion prevention, promoting calcite formation that hardens over time, providing a stable and sustainable solution for marine farming and reef restoration.

Implementation Method 1

The fabric contains spores of, or cells producing, the enzyme urease. When the fabric is placed in water containing a nitrogen source such as urea and a calcium source, the urease produces calcite within the fabric.

Methodology Applied
Scientific EffectUrease enzyme reaction: Enzyme

Implementation Method 2

the urease produces calcite within the fabric thereby stiffening the fabric

Methodology Applied
Scientific EffectCalcite precipitation: Precipitation

Data Source

PatentEP3615490B1Fabric and method of manufacture for biologically cemented structures for marine applications
Publication Date: 2023.06.07 BIOMASON INC

AI summary

The invention is directed to kits, compositions, tools and methods for biologically cemented structures. More particularly, the invention is directed to materials and methods for the farming of bivalves, such as oysters and clams, and also other marine and fresh water invertebrates such as sponges, and other commercially worthwhile sessile organisms. The kits, compositions, tools and methods of the invention are also applied to erosion control of beaches and underwater surfaces, for the formation of foundations such as footings for pier supports, marine walls and other desirable structures.