Biochar Electrolysis System for PFAS Remediation

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Solution Overview

Problem

Conventional remediation methods for soil, groundwater, and wastewater contamination, particularly with recalcitrant organic compounds like PFAS, are costly, time-consuming, and often ineffective, especially for in situ treatments, and there is a need for a method that combines sorbent media like biochar with additional techniques for enhanced contaminant degradation.

Innovation Solution

A recirculatory electrolysis system utilizing biochar or activated carbon to concentrate and degrade contaminants, with the addition of sodium chloride enhancing electrolysis efficiency, applicable for both in situ and ex situ treatments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional remediation methods (dig-and-haul, pump-and-treat, biodegradation, sparging, vapor extraction) are used to treat contaminants, then treatment capability is provided, but the process is costly, time-consuming, and often ineffective for recalcitrant compounds

Engineering Contradiction:
Improveeffectiveness of contaminant treatmentVSAvoidtime required for treatment
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent combines multiple remediation mechanisms into a single integrated system: electrochemical oxidation (electrolysis) is merged with biological degradation (using biochar as substrate) and physical sorption (using activated carbon or biochar). This multi-mechanism approach simultaneously addresses recalcitrant compounds through electrochemical breakdown while biological processes handle degradable contaminants, achieving more reliable and faster treatment than conventional single-method approaches.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system changes operational parameters by applying electrical current to transform the remediation process. Electrolysis modifies the chemical state of contaminants through electrochemical oxidation, converting recalcitrant organic compounds into more manageable forms. This parameter change (application of electrical energy) enables treatment of contaminants that are resistant to conventional biological and physical methods, significantly improving treatment effectiveness and reducing time.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If ex situ methods (dig-and-haul, pump-and-treat) are used to remove contaminated areas, then treatment can be applied, but the process is costly and requires removal of contaminated areas prior to treatment

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidcomplexity of treatment system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system enables in situ treatment where the contaminated site itself serves as the treatment chamber. The electrochemical cell is installed directly in the contaminated groundwater or soil, allowing the site to treat its own contamination without requiring removal and relocation of contaminated materials. This self-service approach simplifies the overall system by eliminating the need for complex excavation, transport, and off-site treatment infrastructure while maintaining effective treatment through the integrated electrochemical-biological-sorption processes.

Inventive Principle:
Principle #25Self-service

3Quantity of substance

If sorbent media (activated carbon, biochar) are used to concentrate contaminants, then contaminant concentration is increased, but concerns related to rerelease of contaminants and disposal issues arise

Engineering Contradiction:
Improvecontaminant concentrationVSAvoidrisk of contaminant rerelease
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The system converts the harmful concentration effect of sorbent media into a beneficial treatment mechanism. Instead of merely concentrating contaminants for potential rerelease, the electrochemical oxidation process uses the concentrated contaminant load on electrode surfaces as the basis for destructive treatment. The electrochemical cell transforms the concentrated contaminants into degraded products, turning the concentration function (which could be harmful) into an enhanced treatment advantage that improves contact between oxidants and contaminants.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system employs strong oxidants generated through electrochemical oxidation to destroy concentrated contaminants. Electrical current applied to the electrochemical cell generates highly reactive oxygen species and other oxidants that rapidly degrade organic contaminants. This accelerated oxidation process completely mineralizes or transforms concentrated contaminants into harmless products, eliminating the risk of rerelease associated with conventional sorption methods while maintaining the concentration benefit for treatment efficiency.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces contaminant concentrations, achieving significant breakdown of PFAS and other organic compounds, with biochar providing a substrate for biological degradation and the recirculation process amplifying remediation efficiency.

Implementation Method 1

Biochar maintains its sorbative properties removing contaminants from the surrounding media and concentrating them

Methodology Applied
Scientific EffectSorption: Sorption

Implementation Method 2

passing an electrical current between electrodes disposed within the recirculated flow path; and metabolizing the organic contaminant

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 3

biochar may create a favorable substrate for biological growth promoting biological degradation of contaminants

Methodology Applied
Scientific EffectBiological degradation: Decomposition (biological)

Implementation Method 4

recirculation of the contaminants during remediation further amplifies the resultant remediation

Methodology Applied
Scientific EffectRecirculation: Convection

Data Source

PatentUS20250011204A1Method and Composition for the Recirculation Remediation of Contaminants
Publication Date: 2025.01.09 ORIN TECH
  • US20250011204A1 patent drawing

AI summary

A method and system for contamination remediation comprising the steps of forming recirculating electrolysis remediation system. The system includes a vessel configured to receive a volume of contaminated fluid and/or soil containing an initial concentration of a perfluoroalkyl and/or polyfluoroalkyl substances (PFAS) and/or a perchloroethylene (PCE) contaminant. The vessel in fluid communication with an electrolysis chamber including electrodes therein. A recirculation pump is configured to recirculate the contaminated fluid, soil, semi-aqueous biosolids and/or sludges between the vessel and the electrolysis chamber. A treatment media comprising biochar is introduced to the vessel and the pump and electrodes are activated resulting in concentrating the contaminant at the surface of the biochar to generate a final concentration of the contaminant in the fluid, soil, semi-aqueous biosolids and/or sludges that is less than the initial concentration.