Biochar Extraction for Soluble Signaling Compounds and pH Control

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Solution Overview

Problem

Biochar's potential for agricultural and environmental applications is limited by inconsistencies in properties, high pH, phytotoxicity due to residual organics and metals, and difficulty in scaling its use due to these issues.

Innovation Solution

A method for extracting and purifying residual organic and inorganic compounds from biochar, including soluble signaling compounds like karrikins, to create a biochar extract that can be applied to seeds or soil, improving seed germination and plant growth, and treating biochar to adjust its pH and remove deleterious substances, thereby enhancing its water retention and microbial habitat.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If biochar is used as a soil enhancer, then water retention and microbial habitat are improved, but high pH and phytotoxicity due to residual organics and metals occur

Engineering Contradiction:
Improvewater retentionVSAvoidhigh pH
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies extraction processes to remove harmful residual organics, metals, and adjust pH from biochar material. This involves contacting biochar with extraction solvents (water, ethanol, acetone) under controlled conditions to selectively extract harmful compounds while retaining beneficial porous structure and carbon content.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent modifies biochemical parameters of biochar through controlled extraction processes, changing pH levels, organic compound content, and metal concentrations. By adjusting extraction parameters (solvent type, contact time, temperature), the patent transforms biochar from a high-pH, phytotoxic material to a neutralized, safe soil amendment.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If biochar is used as a soil enhancer, then water retention and microbial habitat are improved, but phytotoxicity due to residual organics and metals occurs

Engineering Contradiction:
Improvemicrobial habitatVSAvoidphytotoxicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent removes phytotoxic residual organics and metals from biochar through extraction processes. Multiple solvent extractions (water, ethanol, acetone) are performed to eliminate harmful compounds that would otherwise inhibit plant growth, while preserving the porous structure that supports microbial life.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the initially harmful residual organics and metals into extractable compounds that can be removed. By extracting these harmful substances, the biochar transforms from a phytotoxic material into a safe, beneficial soil enhancer that promotes plant growth without compromising microbial habitat.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If biochar properties are inconsistent, then scaling use becomes difficult, but extraction processes add complexity

Engineering Contradiction:
Improvescaling useVSAvoidextraction process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the extraction process into distinct, manageable stages: preliminary washing, solvent extraction (water, ethanol, acetone), and concentration. This segmentation allows for standardized protocols that can be consistently applied across different biochar batches, improving property consistency while keeping the process manageable for scaling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent establishes controlled parameter ranges for extraction processes (solvent types, contact times, temperatures, pH levels) to ensure consistent biochar properties across batches. By standardizing these parameters, the patent enables reliable scaling while maintaining extraction effectiveness.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method improves biochar's effectiveness in agriculture by increasing seed germination and early plant growth, reducing water and nutrient requirements, and making biochar more suitable for large-scale use by stabilizing its pH and removing harmful substances, thus enhancing its carbon sequestration potential.

Implementation Method 1

contacting the biochar with an extraction media, wherein the extraction media removes at least some of the soluble signaling compounds from the biochar

Methodology Applied
Scientific EffectDissolution: Solvation

Data Source

PatentUS11866329B2Biochars, biochar extracts and biochar extracts having soluble signaling compounds and method for capturing material extracted from biochar
Publication Date: 2024.01.09 TALIPOT COOL EXTRACT IP LLC
  • US11866329B2 patent drawing
  • US11866329B2 patent drawing
  • US11866329B2 patent drawing

AI summary

A method for capturing material extracted from biochar is provided comprising the steps of: (i) providing a biochar; (ii) contacting the biochar with an extraction media, where the extraction media causes the removal of residual compounds from the pores and surface of the biochar, creating a resulting extract comprised of the extraction media and removed compounds; and (iii) collecting the resulting extract. The method also can include other steps of extraction and purification. The method further comprises the step of applying the resulting extract to seeds, plants, soil, other agricultural products, or for use in other applications. A biochar having high levels of soluble signaling compounds is also provided, where the biochar is derived from a biomass source that together with predefined pyrolysis parameters produces resulting biochar having increased levels of soluble signaling compounds that are known to increase seed germination rates and early plant growth.