Biochar Extraction for Phytotoxicity Reduction

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Solution Overview

Problem

Biochar's potential for agricultural and environmental applications is limited by inconsistencies in properties, high pH, and phytotoxicity due to residual organics and metals, hindering its widespread adoption and use in carbon sequestration and soil enhancement.

Innovation Solution

A method for extracting and purifying residual organic and inorganic compounds from biochar, including soluble signaling compounds like karrikins, using an extraction media such as water or ethanol, followed by treatment processes like vacuum impregnation and surfactant application to modify biochar properties for improved water retention and nutrient delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If biochar is produced through pyrolysis of biomass, then carbon content and porosity are improved, but residual organics and metals cause phytotoxicity

Engineering Contradiction:
Improvecarbon contentVSAvoidphytotoxicity
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies extraction processes to remove residual organic compounds and metals from biochar that cause phytotoxicity. The extraction media selectively removes harmful substances while preserving the beneficial carbon matrix and porosity structure, thereby resolving the contradiction between maintaining high carbon content and eliminating phytotoxic effects.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent modifies the chemical parameters of biochar through controlled extraction treatments. By changing the composition parameters (removing specific residual organics and metals) while maintaining the physical structure (porosity and carbon content), the patent resolves the contradiction between quantity of carbon and harmful effects.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If biochar is produced with high porosity, then water retention and nutrient holding capacity are improved, but inconsistency in properties limits widespread adoption

Engineering Contradiction:
Improvewater retention capacityVSAvoidproperty consistency
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies standardized extraction treatments to modify the chemical composition parameters of biochar while maintaining consistent physical properties. This standardization process ensures that biochar products have consistent water retention and nutrient holding capacities across different batches, resolving the contradiction between high porosity benefits and property inconsistency.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If extraction processes are applied to remove residual compounds, then phytotoxicity is reduced, but manufacturing complexity increases

Engineering Contradiction:
ImprovephytotoxicityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs extraction processes that, while adding a manufacturing step, use relatively simple equipment and procedures. The extraction media and processes are designed to be straightforward to implement, balancing the reduction of phytotoxicity with minimal increase in manufacturing complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses extraction media that can be easily disposed of or regenerated, avoiding the need for complex recovery systems. This approach reduces the complexity of manufacturing equipment while still achieving the goal of removing harmful residual compounds from biochar.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enhances biochar's ability to retain water and nutrients, creates a beneficial microbial habitat, and increases seed germination and plant growth rates, addressing the limitations of raw biochar and enabling its broader use in agriculture and environmental remediation.

Implementation Method 1

contacting the biochar with an extraction media, wherein the extraction media removes at least some of the soluble signaling compounds from the biochar

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 2

the extraction media removes at least some of the soluble signaling compounds from the biochar

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

treatment processes like vacuum impregnation

Methodology Applied
Scientific EffectVacuum impregnation: Vacuum

Implementation Method 4

surfactant application to modify biochar properties for improved water retention and nutrient delivery

Methodology Applied
Scientific EffectSurfactant action: Surfactant

Data Source

PatentUS11097241B2Biochars, biochar extracts and biochar extracts having soluble signaling compounds and method for capturing material extracted from biochar
Publication Date: 2021.08.24 TALIPOT COOL EXTRACT IP LLC
  • US11097241B2 patent drawing
  • US11097241B2 patent drawing
  • US11097241B2 patent drawing

AI summary

A method for capturing material extracted from biochar is provided comprising the steps of: (i) providing a biochar; (ii) contacting the biochar with an extraction media, where the extraction media causes the removal of residual compounds from the pores and surface of the biochar, creating a resulting extract comprised of the extraction media and removed compounds; and (iii) collecting the resulting extract. The method also can include other steps of extraction and purification. The method further comprises the step of applying the resulting extract to seeds, plants, soil, other agricultural products, or for use in other applications. A biochar having high levels of soluble signaling compounds is also provided, where the biochar is derived from a biomass source that together with predefined pyrolysis parameters produces resulting biochar having increased levels of soluble signaling compounds that are known to increase seed germination rates and early plant growth. Such soluble signaling compounds can then be collected in a biochar extract by contacting the biochar with an extraction media.