Biocompatible Fuel Cell Energization Elements for Implantable Devices

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Solution Overview

Problem

Medical devices require compact, reliable, and cost-effective energization elements that can efficiently power semiconductor components, posing challenges due to their small size and specific energy demands, particularly in biocompatible and implantable devices where traditional energization methods are inadequate.

Innovation Solution

The development of biocompatible energization elements using fuel cells with novel structural designs and layer stacking techniques, including anode and cathode spacer layers, membrane layers, and enzymatic solutions, to create a compact and controlled energization system suitable for biomedical devices like contact lenses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If traditional energization methods are used in biomedical devices, then the devices can be powered, but the devices become too large and cannot meet size requirements

Engineering Contradiction:
Improvesize of energization elementVSAvoidenergy supply capability
Core Design Contradiction:
Volume of moving objectVSUse of energy by moving object

Solution Approach 1:

The fuel cell is divided into multiple thin layers (anode layer, cathode layer, membrane layer, spacer layers) stacked together. This segmentation allows the energization element to be compact while maintaining functional separation of components, resolving the contradiction between small size and adequate energy supply capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a layered structure where smaller functional components are nested within the overall fuel cell structure. The membrane layer is positioned between electrode layers, and cavities are formed within the stacked structure to contain electrolyte solutions, creating a compact nested arrangement that maximizes energy density within minimal volume.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Use of energy by moving object

If chemical components are contained in fuel cells for biomedical devices, then energy supply is improved, but containment and control of chemical components becomes challenging

Engineering Contradiction:
Improveenergy supplyVSAvoidcontainment control of chemical components
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent creates localized cavities within the fuel cell structure to contain specific chemical components (anode electrolyte solution, cathode electrolyte solution). Each cavity is spatially separated and locally controlled, allowing precise containment of reactive chemicals while maintaining overall device reliability for biomedical applications.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The membrane layer acts as an intermediary barrier between the anode and cathode compartments, controlling the interaction between chemical components. This intermediary structure enables energy generation through controlled electrochemical reactions while preventing direct mixing of reactants, thus ensuring reliable containment and control of chemical components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If fuel cells are designed for biomedical devices, then biocompatibility is improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The fuel cell is constructed from multiple discrete layers that can be manufactured separately and then assembled through stacking. This segmentation simplifies manufacturing by allowing each layer to be optimized and produced using appropriate techniques, then combined to form the complete biocompatible device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from planar two-dimensional electrode structures to a three-dimensional stacked configuration. This dimensional change allows for more efficient packing of functional components, improved biocompatibility through optimized layer arrangements, and streamlined manufacturing through sequential lamination processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the creation of efficient, compact, and reliable energization elements that can power biomedical devices, providing enhanced containment and control of chemical components, thus addressing the energy needs of medical devices while ensuring biocompatibility and safety.

Implementation Method 1

The membrane element within the energization elements may be formed with novel methods and may comprise novel materials. In some embodiments, the methods and apparatus to form the biocompatible energization elements involve forming a membrane element of the energization element. The active elements including anodes, cathodes and fuel cell solutions may be electrochemically connected

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Implementation Method 2

A membrane layer may be cut to a size and shape that it may fit into the second hole and be larger than the first hole. The anode solution may comprise a first enzyme. In some examples the anode solution comprises glucose-6-phosphate dehydrogenase. In some examples the anode solution comprises α-glucan phosphorylase

Methodology Applied
Scientific EffectEnzymatic catalysis: Enzyme

Data Source

PatentUS10345620B2Methods and apparatus to form biocompatible energization elements incorporating fuel cells for biomedical devices
Publication Date: 2019.07.09 JOHNSON & JOHNSON VISION CARE INC
  • US10345620B2 patent drawing
  • US10345620B2 patent drawing
  • US10345620B2 patent drawing

AI summary

Methods and apparatus to form biocompatible energization elements are described. In some embodiments, the methods and apparatus to form the biocompatible energization elements involve forming cavities into a fuel cell. The active elements of a cathode, anode, membrane and fuel storage are sealed with a laminate stack of biocompatible material. In some embodiments, a field of use for the methods and apparatus may include any biocompatible device or product that requires energization elements.