Biodegradable Adhesive for Surgical Buttress Retention and Release

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Solution Overview

Problem

Existing surgical stapling apparatuses face challenges with unreliable detachment of buttresses, often requiring increased firing forces or secondary materials for release, and may leave excess material behind when removed from the surgical site.

Innovation Solution

A surgical stapling apparatus with a low molecular weight biodegradable adhesive or water dissolvable adhesive is used to releasably attach a porous surgical buttress to the cartridge and anvil assemblies, allowing for secure attachment and easy release without the need for knife blade cutting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If knife blade cutting is used to release the buttress from the surgical stapling apparatus, then the buttress can be detached, but increased firing forces are required and the approach is unreliable

Engineering Contradiction:
Improvebuttress detachment reliabilityVSAvoidfiring force
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

A soluble adhesive layer is introduced as an intermediary between the buttress and the surgical stapling apparatus. This adhesive layer dissolves in response to irrigation solutions or bodily fluids, enabling reliable buttress detachment without requiring mechanical cutting by the knife blade, thereby eliminating the need for increased firing forces.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mechanical cutting system (knife blade transecting the buttress) is replaced with a chemical dissolution system (soluble adhesive layer dissolving in response to irrigation solutions). This substitution eliminates the need for mechanical force to detach the buttress, resolving the contradiction between detachment reliability and firing force requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If secondary materials or mounting structures are used to attach the buttress to the surgical stapling apparatus, then the buttress can be retained, but excess material remains when the apparatus is withdrawn

Engineering Contradiction:
Improvebuttress retentionVSAvoidexcess material
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The soluble adhesive layer is designed to be completely dissolved and absorbed by the body, extracting the retention mechanism from the final state. Unlike secondary materials that remain as excess material, the adhesive layer is fully taken out through dissolution, leaving no residual material at the surgical site.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The soluble adhesive layer is discarded through dissolution in response to irrigation solutions or bodily fluids, and the dissolved material is recovered/absorbed by the body. This eliminates the problem of excess material remaining after apparatus withdrawal, as the retention material is completely discarded and naturally recovered.

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If the buttress is firmly attached to the surgical stapling apparatus, then reliable retention is achieved, but the apparatus cannot be removed without cutting the buttress

Engineering Contradiction:
Improvebuttress retentionVSAvoidapparatus removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The adhesive layer transitions from a firm attached state during stapling to a dissolved state during removal. This dynamic change in the retention mechanism allows the system to provide strong retention when needed (during stapling) and easy release when needed (during removal), resolving the contradiction between reliable retention and ease of apparatus removal.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The physical-chemical parameters of the adhesive layer change in response to irrigation solutions or bodily fluids, transitioning from a high-strength bonded state to a dissolved state. This parameter change enables the system to maintain firm attachment during surgery while allowing easy apparatus removal afterward, without requiring cutting of the buttress.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The biodegradable adhesive ensures reliable retention and easy detachment of the buttress during stapling and tissue sealing, reducing the risk of leaks and bleeding, while minimizing excess material and simplifying the removal process.

Implementation Method 1

The low molecular weight biodegradable adhesive releasably retains the surgical buttress on at least one of the tissue contacting surfaces of the cartridge assembly and the anvil assembly

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

a low molecular weight biodegradable adhesive releasably retains the surgical buttress

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Implementation Method 3

The surgical buttress is porous. The surgical buttress includes a foam layer

Methodology Applied
Scientific EffectCapillary absorption: Capillary Action

Data Source

PatentEP2759269B1Foam application to stapling device
Publication Date: 2016.03.30 COVIDIEN LP
  • EP2759269B1 patent drawingFigure 1
  • EP2759269B1 patent drawingFigure 2A~2C
  • EP2759269B1 patent drawingFigure 3~4

AI summary

A surgical stapling apparatus ((10),(110)) includes a cartridge assembly, an anvil assembly, a surgical buttress ((24),(124)), and a low molecular weight bioabsorbable adhesive. The cartridge assembly includes a plurality of staples ((50),(150)) and a tissue contacting surface defining staple retaining slots. The anvil assembly includes a tissue contacting surface defining staple pockets for forming staples expelled from the staple retaining slots of the cartridge assembly. The surgical buttress is disposed on at least one of the tissue contacting surfaces of the cartridge assembly and the anvil assembly. The low molecular weight bioabsorbable adhesive releasably retains the surgical buttress on the at least one of the tissue contacting surfaces of the cartridge assembly and the anvil assembly.