Biodegradable Animal Litter Composition for Strong Wet Clumping

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Solution Overview

Problem

Existing clumping animal litters, particularly those made from clay and biodegradable materials, face issues such as high density, non-biodegradability, clump fragility, and undesirable odors, while citrus-based litters may introduce citrus smells and inconsistent pH levels.

Innovation Solution

An animal litter formulation using rice fiber, lubricants, cohesiveness agents, and sodium bisulfate or other sulfates to enhance agglomeration and hardness, forming biodegradable pellets that clump upon wetting, with optional fragrance and microbial inhibitors to manage odors and spoilage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If clay is used as the substrate for animal litter, then the litter has high density and good absorbency, but the litter becomes heavy, fragile, and non-biodegradable

Engineering Contradiction:
ImproveabsorbencyVSAvoidnon-biodegradability and fragility
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the material composition from clay to biodegradable organic materials (corn cob, wheat bran, rice hulls, soybean hulls) while adjusting the physical and chemical parameters of these materials through processing to achieve comparable absorbency and improved biodegradability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite litter material combining multiple biodegradable substrates (corn cob, wheat bran, rice hulls, soybean hulls) with binders and flavoring agents to achieve both functional performance and environmental compatibility

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If liquid-activated adhesive material is coated on particle surfaces to cause agglomeration, then the litter particles clump together, but the adhesive material may contribute to odor and is not biodegradable

Engineering Contradiction:
Improveclumping abilityVSAvoidodor and non-biodegradability
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent uses biodegradable binders such as starch, cellulose, or protein-based materials that can be disposed of naturally without environmental harm, replacing persistent synthetic adhesives

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent converts the natural moisture from animal urine, which could cause clumping, into a beneficial mechanism by using it to activate biodegradable adhesive materials and enhance the clumping action without adding synthetic chemicals

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-generated harmful factors

If citrus-based materials are used in animal litter, then the litter provides fragrance and odor control, but the litter may introduce citrus smells and has inconsistent pH levels

Engineering Contradiction:
Improveodor controlVSAvoidpH consistency
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent uses natural flavoring agents derived from plants or animals that provide fragrance and odor control while being biodegradable and having stable, neutral pH levels

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent adjusts the pH levels of the litter materials through selection and processing to achieve consistent, neutral pH while maintaining effective odor control through natural means

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If grain-based materials are used for biodegradable litter, then the litter can be flushed into sewage systems, but the litter may have undesirable odors and inconsistent clumping properties

Engineering Contradiction:
ImproveflushabilityVSAvoidodor and clumping inconsistency
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent combines multiple grain-based substrates (corn cob, wheat bran, rice hulls, soybean hulls) with complementary properties to achieve consistent clumping performance and odor control while maintaining biodegradability and flushability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces biodegradable binders and flavoring agents as intermediary substances that facilitate consistent clumping and odor control in the grain-based litter formulation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The litter exhibits improved clump strength, reduced dust, consistent odor control, and biodegradability, maintaining a pleasant scent and minimizing spoilage, suitable for easy waste removal and disposal.

Implementation Method 1

The particles may be coated with a liquid-activated adhesive material, such as gelatinized starch, on the surfaces of the particles. When wetted, the adhesive material is activated and causes the discrete litter particles to agglomerate into clumps.

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

The particles may be coated with a liquid-activated adhesive material, such as gelatinized starch, on the surfaces of the particles. When wetted, the adhesive material is activated and causes the discrete litter particles to agglomerate into clumps.

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

Some known animal litters have good ammonia-masking properties.

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12356957B2Animal litter, process for preparing animal litter and method of removal of animal waste
Publication Date: 2025.07.15 KENT CONSUMER BRANDS AMERICAS LLC
  • US12356957B2 patent drawing

AI summary

An animal litter, process for preparing the animal litter, and a method for removal of animal waste using the animal litter are provided. The animal litter generally includes at least one sorbent and a sulfate such as sodium bisulfate. The animal litter is in the form of discrete plural particles which tend to agglomerate when wetted.