Biodegradable Bone Scaffold with Radiopaque Composite

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Solution Overview

Problem

Current bone reconstruction materials lack optimal physical and chemical compatibility with bone tissue, often resulting in foreign body reactions, limited mechanical strength, and poor X-ray opacity, making it difficult to monitor treatment success and bone growth.

Innovation Solution

A biologically degradable composite material with a unique open-porous structure, comprising distinct densities of inorganic and organic components, including calcium phosphate and collagen, which provides improved biocompatibility, mechanical strength, and X-ray opacity, allowing for better integration and monitoring of bone regeneration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bone reconstruction materials are used, then bone defects can be filled and regeneration can be promoted, but foreign body reactions occur and biocompatibility is poor

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidforeign body reactions
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent employs a composite material system consisting of hydroxyapatite (inorganic component) and collagen (organic component) in a weight ratio of 90:10 to 99:1. This composite structure combines the osteoconductivity of hydroxyapatite with the biocompatibility and osteoinductivity of collagen, thereby reducing foreign body reactions while promoting bone regeneration. The composite material mimics the natural bone structure more closely than single-component materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different surface treatments to different regions of the bone reconstruction material. The outer surface is treated to enhance osseointegration and reduce foreign body reactions, while the inner porous structure provides pathways for bone ingrowth. This local differentiation of properties optimizes biocompatibility at the material-tissue interface while maintaining structural integrity.

Inventive Principle:
Principle #3Local quality

2Strength

If dense bone reconstruction materials are used, then mechanical strength is improved, but X-ray opacity decreases making monitoring difficult

Engineering Contradiction:
Improvemechanical strengthVSAvoidX-ray opacity
Core Design Contradiction:
StrengthVSDifficulty of detecting and measuring

Solution Approach 1:

The patent incorporates radiopaque agents (such as barium sulfate, tungsten, or iodine compounds) into the bone reconstruction material matrix. These agents increase the material's X-ray opacity without significantly compromising its mechanical properties. The radiopaque particles are distributed throughout the material, enabling clear visualization under X-ray imaging while maintaining the structural strength required for load-bearing applications.

Inventive Principle:
Principle #32Color changes

3Ease of manufacture

If monolithic bone reconstruction materials are used, then manufacturing is simplified, but integration with bone tissue is poor

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidtissue integration
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent utilizes a porous three-dimensional network structure with controlled pore sizes (50-500 μm) that facilitates bone tissue ingrowth and vascularization. The porous architecture is achieved through foam templating or space-holder techniques during manufacturing. This structure dramatically improves osteointegration compared to dense monolithic materials, while the manufacturing process remains relatively straightforward using established ceramic and polymer processing methods.

Inventive Principle:
Principle #31Porous materials

4Duration of action of stationary object

If bone reconstruction materials remain indefinitely, then structural support is maintained, but degradation and immune response risks increase

Engineering Contradiction:
Improvematerial persistenceVSAvoidimmune response risk
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent designs a biodegradable bone reconstruction material that dynamically transitions from a load-bearing scaffold to fully integrated bone tissue over time. The material incorporates biodegradable components (such as collagen and polyesters) that gradually degrade through hydrolysis and enzymatic breakdown, with a degradation timeline matching the bone regeneration rate. This dynamic approach eliminates long-term foreign body presence and associated immune risks while providing temporary structural support.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent controls the degradation rate by adjusting the chemical composition, molecular weight, and crosslinking density of the biodegradable polymer components. By modifying these parameters, the material's mechanical properties and degradation kinetics are tuned to match the specific requirements of different bone defect sites, ensuring optimal structural support during the critical regeneration period followed by complete resorption.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite material reduces foreign body reactions, enhances bone growth by providing a suitable environment for tissue integration, and allows for radiological monitoring of the healing process, with the organic component being fully absorbed within 3-8 weeks while the inorganic component is replaced by bone within 3-6 months.

Implementation Method 1

the inorganic component (a) is a granular material and each granule has an intragranular porosity of 30-40% by volume

Methodology Applied
Scientific EffectCrystalline structure:

Implementation Method 2

the at least one organic component (c) is collagen

Methodology Applied
Scientific EffectFibrous structure:

Implementation Method 3

allows for radiological monitoring of the healing process

Methodology Applied
Scientific EffectX-ray absorption: Absorption (EM radiation)

Implementation Method 4

provides a suitable environment for tissue integration

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 5

The degradation of a biomaterial takes place both by cellular absorption and by hydrolytic degradation

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS9907884B2Biodegradable composite material
Publication Date: 2018.03.06 CURASAN
  • US9907884B2 patent drawing
  • US9907884B2 patent drawing

AI summary

The invention relates to a biologically degradable composite material and to a process for the preparation thereof. The biologically degradable composite material according to the invention is preferably a bone reconstruction material which can be used in the field of regenerative medicine, especially as a temporary bone defect filler for bone regeneration.