Biodegradable disposable hand warmer

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Solution Overview

Problem

Disposable body warmers face challenges in maintaining sufficient physical strength during use while achieving biodegradability after use, as existing biodegradable materials are prone to degradation and leakage due to insufficient strength and environmental impact from non-biodegradable plastics.

Innovation Solution

A disposable body warmer design featuring an inner bag with an exothermic composition containing potassium chloride and/or sodium chloride, along with an oxidative degradation agent, which promotes biodegradability and maintains physical strength by using a breathable laminate of polyolefin resin film and woven or nonwoven fabric.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If hydrolytic biodegradable plastic is used in the inner bag, then biodegradability is improved, but strength and physical properties deteriorate

Engineering Contradiction:
ImprovebiodegradabilityVSAvoidinner bag strength
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The invention changes the degradation mechanism parameter from hydrolysis to oxidation by incorporating an oxidative degradation agent. This allows the use of hydrolysis-resistant materials that maintain strength while achieving biodegradability through oxidative pathways instead of hydrolytic pathways.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite system by combining hydrolysis-resistant plastic material with an oxidative degradation agent. This composite structure maintains the strength properties of the resistant material while introducing biodegradability through the oxidative agent, resolving the contradiction between strength and biodegradability.

Inventive Principle:
Principle #40Composite materials

2Strength

If petroleum-based plastic materials are used in the inner bag, then strength is improved, but biodegradability deteriorates

Engineering Contradiction:
Improveinner bag strengthVSAvoidbiodegradability
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The oxidative degradation agent acts as an intermediary substance that mediates between the hydrolysis-resistant plastic material and the environment. It enables the plastic to degrade oxidatively without requiring hydrolysis, thus maintaining strength while achieving biodegradability through the intermediary's catalytic action.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the degradation pathway parameter from hydrolysis-resistant to oxidation-susceptible by adding the oxidative degradation agent. This parameter change allows petroleum-based plastics to become biodegradable through oxidative pathways while preserving their inherent strength properties.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If the inner bag is made biodegradable, then environmental impact is improved, but physical properties during use deteriorate

Engineering Contradiction:
Improveenvironmental impactVSAvoidphysical properties during use
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The invention changes the temporal parameter of degradation by controlling when oxidation occurs. The oxidative degradation agent remains dormant during use, maintaining physical properties, and activates only after disposal, achieving both reliability during use and environmental friendliness after disposal.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The oxidative degradation agent is preliminarily incorporated into the inner bag structure during manufacturing, but the actual degradation action is postponed until after use. This preliminary preparation without immediate action maintains physical properties during use while ensuring environmental degradation occurs after disposal.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures quick degradation of the inner bag after use, preventing environmental contamination and maintaining physical properties during use, thus providing a practical and environmentally friendly disposable body warmer.

Implementation Method 1

an oxidative degradation agent, which allows plastic materials to depolymerize by oxidative degradation

Methodology Applied
Scientific EffectOxidative degradation: Oxidation

Implementation Method 2

an exothermic composition, which generates heat in the presence of air

Methodology Applied
Scientific EffectExothermic reaction: Exothermic Reaction

Data Source

PatentUS9668913B2Biodegradable disposable hand warmer
Publication Date: 2017.06.06 KOBAYASHI PHARMA CO LTD
  • US9668913B2 patent drawing
  • US9668913B2 patent drawing
  • US9668913B2 patent drawing

AI summary

An object of the present invention is to provide a disposable body warmer that exhibits sufficient physical properties (strength) of the inner bag during use, and that is excellent in biodegradability after use. The disposable body warmer is prepared by allowing an exothermic composition comprising potassium chloride and/or sodium chloride to be contained in an inner bag comprising an oxidative degradation agent.