Biodegradable Filter with Phenol-Reducing Additive

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Solution Overview

Problem

Current filters for smoking articles, such as those made from cellulose acetate or polylactic acid, are not sufficiently biodegradable and can affect the taste profile due to inadequate filtration of semi-volatile compounds like phenols, leading to harshness and dryness during smoking.

Innovation Solution

A filter comprising a segment with a natural cellulose fibre substrate impregnated with an additive like triacetin to reduce phenols, combined with a biodegradable wrapper, which enhances filtration efficiency and taste while maintaining biodegradability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If natural cellulose fibres are used as filtration substrate, then biodegradability is improved, but filtration efficiency of semi-volatile compounds like phenols deteriorates

Engineering Contradiction:
ImprovebiodegradabilityVSAvoidfiltration efficiency of phenols
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The filter combines natural cellulose fibres with additives for reducing phenols (such as triacetin) to create a composite filtration substrate that maintains biodegradability while achieving effective phenol filtration comparable to cellulose acetate filters

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The filtration substrate is impregnated with phenol-reducing additives at specific locations and concentrations within the filter structure, creating localized zones of enhanced phenol reduction capability while maintaining the overall biodegradable cellulose fibre structure

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If cellulose acetate is used for filtration, then phenol filtration efficiency is improved, but biodegradability deteriorates

Engineering Contradiction:
Improvephenol filtration efficiencyVSAvoidbiodegradability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The filter uses a composite structure where natural cellulose fibres serve as the biodegradable base material, supplemented with phenol-reducing additives that provide the necessary filtration efficiency without compromising biodegradability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Additives such as triacetin act as intermediary substances that facilitate phenol reduction in the natural cellulose fibre substrate, enabling the filter to achieve cellulose acetate-level phenol filtration while maintaining biodegradability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If paper substrate is used instead of cellulose acetate, then biodegradability is improved, but taste profile deteriorates due to insufficient phenol filtration

Engineering Contradiction:
ImprovebiodegradabilityVSAvoidtaste profile
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The paper or natural cellulose substrate is combined with phenol-reducing additives to create a composite filter that achieves both biodegradability and improved taste profile through effective phenol filtration

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The filter modifies the chemical composition parameters of the natural cellulose substrate by impregnating it with specific concentrations of phenol-reducing additives, thereby changing the filtration performance and taste profile while maintaining biodegradability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a biodegradable filter that effectively reduces phenol levels, improving the taste profile and harshness of smoke, comparable to cellulose acetate filters, while ensuring environmental sustainability.

Implementation Method 1

the filtration substrate containing a composition comprising an additive for reducing phenols

Methodology Applied
Scientific EffectPhenol reduction: Redox Reactions

Implementation Method 2

a segment comprising a filtration substrate comprising natural cellulose fibres

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11589608B2Biodegradable filter with improved taste
Publication Date: 2023.02.28 JT INTERNATIONAL SA
  • US11589608B2 patent drawing
  • US11589608B2 patent drawing
  • US11589608B2 patent drawing

AI summary

A filter for a smoking article has improved biodegradability and improved taste during smoking of the smoking article. The filter includes a segment having a filtration substrate including natural cellulose fibres, and a wrapper at least partly surrounding the segment. The filtration substrate contains a composition including an additive for reducing phenols.