Biodegradable Foam for Nasal Packing

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Solution Overview

Problem

Conventional biodegradable absorbent foams for medical applications lack sufficient mechanical strength, absorption capacity, and durability, leading to discomfort and complications during and after surgery, particularly in nasal packing and wound closure.

Innovation Solution

A biodegradable absorbent foam comprising a phase-separated polymer with an amorphous hydrophilic segment and a crystalline segment, providing improved mechanical properties and fluid absorption capacity, maintaining resilience even when wet, and degrading over time to prevent tissue damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional biodegradable materials (gelatine, collagen, chitin, cellulose, polysaccharides) are used to improve biodegradability and reduce patient discomfort, then the material degrades in the body, but the mechanical strength is insufficient and the material liquefies too fast to stop severe bleeding

Engineering Contradiction:
ImprovebiodegradabilityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent uses a composite material system consisting of a biodegradable polymer matrix (such as polyglycolic acid, polylactic acid, or their copolymers) combined with hydrophilic absorbent particles (such as cross-linked polyacrylic acid, carboxymethyl cellulose, or starch derivatives). This composite structure allows the biodegradable polymer to provide mechanical strength and structural integrity, while the hydrophilic particles provide fluid absorption capacity. The synergistic combination resolves the contradiction by ensuring both biodegradability and sufficient mechanical strength during the critical hemostatic period.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating a heterogeneous structure where different regions of the foam have different properties. The biodegradable polymer forms a rigid framework that maintains structural integrity, while the hydrophilic particles are distributed within this framework to provide localized fluid absorption. This spatial differentiation allows the material to simultaneously exhibit both mechanical strength (from the polymer framework) and biodegradability (from the entire composite structure), resolving the contradiction between these two properties.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If synthetic materials (polyurethane-based hydrogels) are used to improve absorption capacity and physico-mechanical properties, then the absorption capacity increases, but the material is biodurable and not biodegradable, requiring removal after several days

Engineering Contradiction:
Improveabsorption capacityVSAvoidbiodegradability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the material by selecting biodegradable polymers with specific molecular weights, degradation rates, and crystallinity levels. By adjusting these parameters, the material achieves both high fluid absorption capacity (through hydrophilic groups and porous structure) and controlled biodegradability (through selectable polymer composition). This parameter optimization allows the material to absorb large quantities of fluid while simultaneously being biodegradable, resolving the contradiction between absorption capacity and biodegradability.

Inventive Principle:
Principle #35Parameter changes

3Strength

If PGA-based foams are used to provide mechanical strength and structural support, then the material is hard and brittle, but the material is not sufficiently hydrophilic to absorb blood during severe bleeding

Engineering Contradiction:
Improvemechanical strengthVSAvoidabsorption capacity
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The patent applies local quality by creating a heterogeneous structure where different regions of the foam have different properties. The biodegradable polymer forms a rigid framework that maintains structural integrity, while the hydrophilic particles are distributed within this framework to provide localized fluid absorption. This spatial differentiation allows the material to simultaneously exhibit both mechanical strength (from the polymer framework) and biodegradability (from the entire composite structure), resolving the contradiction between these two properties.

Inventive Principle:
Principle #3Local quality

4Reliability

If conventional packs (gauze or cotton) are used to provide absorbability, then the material is biodegradable, but the fluid absorption capacity is relatively low and the structure is fragile with individual threads breaking off

Engineering Contradiction:
ImprovebiodegradabilityVSAvoidabsorption capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent uses a composite material system consisting of a biodegradable polymer matrix (such as polyglycolic acid, polylactic acid, or their copolymers) combined with hydrophilic absorbent particles (such as cross-linked polyacrylic acid, carboxymethyl cellulose, or starch derivatives). This composite structure allows the biodegradable polymer to provide mechanical strength and structural integrity, while the hydrophilic particles provide fluid absorption capacity. The synergistic combination resolves the contradiction by ensuring both biodegradability and sufficient mechanical strength during the critical hemostatic period.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The foam effectively absorbs and manages bodily fluids, maintains mechanical strength and elasticity during healing, and degrades safely, reducing patient discomfort and complications associated with removal and tissue adhesion.

Implementation Method 1

a biodegradable absorbent foam comprising a phase-separated polymer consisting of an amorphous segment and a crystalline segment and wherein at least said amorphous segment comprises a hydrophilic segment

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

the foam effectively absorbs and manages bodily fluids

Methodology Applied
Scientific EffectHydrophilic absorption: Absorption (physical)

Implementation Method 3

a phase-separated polymer consisting of an amorphous segment and a crystalline segment

Methodology Applied
Scientific EffectCrystalline structure: Crystallisation

Implementation Method 4

biodegradable absorbent foam

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 5

degrades over time to prevent tissue damage

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Data Source

PatentUS9610377B2Biomedical foams
Publication Date: 2017.04.04 STRYKER EUROPEAN OPERATIONS HOLDINGS LLC
  • US9610377B2 patent drawing
  • US9610377B2 patent drawing
  • US9610377B2 patent drawing

AI summary

The invention relates, generally, to porous absorbent materials which are suitable for packing antrums or other cavities of the human or animal body. More particularly, it relates to hydrophilic biodegradable foams, which may be used, e.g., in the form of a plug or tampon, for instance for controlling bleeding, wound closure, prevent tissue adhesion and/or support tissue regeneration. The invention provides an absorbent foam, suitable for packing antrums or other cavities of the human or animal body, comprising a biodegradable synthetic polymer, which polymer comprises —C(O)—O— groups in the backbone of the polymer, for instance polyurethane and/or polyester units combined with polyethers.