Biodegradable Packing Product with Impact-Absorbing Shapes

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Solution Overview

Problem

Current packing materials and cat litter/bedding products are not eco-friendly, as they are typically made from non-biodegradable petroleum-based materials, leading to significant landfill waste, and existing sustainable alternatives lack secondary uses or are prohibitively expensive.

Innovation Solution

A biodegradable packing product made from a mixture of paper pulp, sawdust, and an antimicrobial agent, which can be shaped into various forms to absorb impact and later repurposed as pet litter or bedding, allowing for composting or recycling, thereby reducing waste.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If petroleum-based foam products are used for packing, then the packing material maintains its shape and structure while being compressible, but the product is not biodegradable and creates significant landfill waste

Engineering Contradiction:
Improvestructural integrityVSAvoidlandfill waste
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent changes the material composition parameters from petroleum-based foam to a biodegradable mixture of paper pulp, sawdust, and binding agents. This parameter change maintains the necessary structural integrity for packing while enabling biodegradation, thus resolving the contradiction between strength and environmental harm.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite material composed of multiple natural components (paper pulp, sawdust, binding agents) to replace single-component petroleum foam. This composite approach achieves both the mechanical properties needed for packing and the biodegradability required to reduce landfill waste.

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If paper products are used as sustainable packing alternatives, then the product is biodegradable, but the products lack an after-use function and are typically sent to landfill after use

Engineering Contradiction:
ImprovebiodegradabilityVSAvoidafter-use function
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent makes the packing material multi-functional by designing it to serve both as protective packing material and as cat litter or animal bedding. This universality allows the biodegradable paper product to have a second useful life, eliminating the need for landfill disposal and resolving the contradiction between biodegradability and adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If seaweed packing materials are used, then the product is biodegradable, but the cost of producing and purchasing these materials is commercially prohibitive

Engineering Contradiction:
ImprovebiodegradabilityVSAvoidproduction cost
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The patent employs inexpensive, readily available materials such as paper pulp and sawdust that can be processed into biodegradable packing material. These materials are significantly cheaper than seaweed-based alternatives while maintaining biodegradability, thus resolving the contradiction between environmental friendliness and manufacturing cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Reliability

If clay-based cat litter is used, then the product provides effective waste absorption, but the product is not compostable and results in significant landfill or incineration waste

Engineering Contradiction:
Improvewaste absorptionVSAvoidlandfill waste
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the material composition from non-compostable clay to compostable organic materials including paper pulp, sawdust, and natural binding agents. This parameter change maintains the waste absorption capability needed for cat litter functionality while enabling compostability, thus resolving the contradiction between reliability and environmental harm.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The product effectively addresses the environmental concerns by providing a dual-use solution that minimizes landfill waste, is cost-effective, and maintains structural integrity during shipping while being compostable or recyclable.

Implementation Method 1

configured to absorb impact

Methodology Applied
Scientific EffectImpact absorption: Compression

Implementation Method 2

The antimicrobial agent can be a bacteria or enzyme configured to neutralize a pet waste product

Methodology Applied
Scientific EffectAntimicrobial action: Enzyme

Implementation Method 3

The packing product can be free or substantially free of clay-based products

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Data Source

PatentUS20230320315A1Biodegradable packing product and pet litter
Publication Date: 2023.10.12 CAMERON EVELYN
  • US20230320315A1 patent drawing
  • US20230320315A1 patent drawing
  • US20230320315A1 patent drawing

AI summary

A packing product is disclosed herein that includes pieces that each have a shape for absorbing impact. The shape can be an elbow-like shape, a v-shape, a u-shape, a helix shape, a tubular shape, an angled hollow tube, a coiled spiral, or some other shape configured to absorb impact in various versions. Each of the pieces can be formed by shaping a pulp comprising paper, sawdust, an antimicrobial agent, and water. The pieces are configured to maintain structure under pressure without snapping or breaking. The product can be used for packaging and shipping an item, then repurposed as a pet waste product, and finally for composting or recycling such as for use in gardening or lawn care.