3D Printable Biodegradable Polymer Composite for Tissue Engineering

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Solution Overview

Problem

Conventional biomaterials for soft tissues face issues with uncontrollable mechanical properties and unpredictable biodegradability, limiting their effectiveness in medical and bio-engineering applications.

Innovation Solution

A 3D printable biodegradable polymer composite is developed, comprising poly(glycerol sebacate acrylate), a photo-initiator, and either polycaprolactone-diacrylate or polyethyleneglycol-diacrylate, with adjustable blending ratios and acrylation degrees to control elasticity, mechanical properties, and degradability, suitable for curing under UV or visible light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional biomaterials are used for soft tissue replacement, then basic biocompatibility is achieved, but mechanical properties and biodegradability are uncontrollable and unpredictable

Engineering Contradiction:
Improvemechanical property controlVSAvoidproperty adjustability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies parameter changes by systematically varying the acrylation degree of PGS (5-60%) and the blending ratios of PCL-DA and PEG-DA to precisely control the mechanical properties, elasticity, and biodegradability of the composite material, transforming fixed properties into adjustable parameters

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining PGS, PCL-DA, and PEG-DA in specific ratios to achieve synergistic effects that provide both structural integrity and controllable biodegradability, resolving the contradiction between reliability and adaptability

Inventive Principle:
Principle #40Composite materials

2Productivity

If rapid curing is required for 3D printing applications, then productivity is improved, but control over mechanical properties may be compromised

Engineering Contradiction:
Improvecuring speedVSAvoidproperty control precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent replaces traditional thermal or mechanical curing methods with photo-initiated polymerization using UV or visible light, enabling rapid curing while maintaining precise control over mechanical properties through the photo-initiator system and composition design

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes parameter changes by adjusting the photo-initiator concentration and light exposure conditions to optimize both curing speed and final mechanical properties, achieving rapid tooling without sacrificing property control

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite allows for customizable production of human tissue or organ substitutes with tailored mechanical and degradability properties, enhancing bio-compatibility and suitability for bio-engineering applications by adjusting the blending ratios and acrylation degrees of the components.

Implementation Method 1

The present invention is able to be cured under UV or visible light which is suitable for rapid tooling like 3D printing

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentUS10377865B23D printable biodegradable polymer composite
Publication Date: 2019.08.13 NATIONAL TSING HUA UNIVERSITY
  • US10377865B2 patent drawing
  • US10377865B2 patent drawing
  • US10377865B2 patent drawing

AI summary

A printable biodegradable polymer composite includes PGSA, a biodegradable photo-initiator and material selected from the group consisting PCL-DA and PEG-DA uniformly blended together. By adjusting the blending ratio, the elasticity, mechanical properties and degradation patterns may be adjusted for producing a tissue, organ or related bio-product by 3D-printing.