Biodegradation Bed Effluent Treatment System

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Solution Overview

Problem

Existing methods for treating contaminated liquid effluent from agricultural implement washing, such as biobeds, often fail to adequately prevent environmental contamination and can suffer from inadequate evaporation, being costly and requiring specialized handling.

Innovation Solution

A system comprising a holding tank, biodegradation beds with organic material and microorganisms, a moisture control subsystem, and a transparent cover to facilitate evaporation, where effluent is pumped through the beds by gravity and excesses are recycled, ensuring optimal microbial degradation and evaporation conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional biobed methods are used for effluent treatment, then biodegradation of contaminants occurs, but environmental contamination is not adequately prevented and evaporation is insufficient

Engineering Contradiction:
Improvecontaminant degradation effectivenessVSAvoidenvironmental contamination
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system divides the treatment process into distinct functional zones: an above-ground holding tank for effluent storage and a below-ground biodegradation bed for contaminant breakdown. This segmentation allows each component to perform its specific function optimally while preventing environmental contamination through the containment structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A geotextile membrane acts as an intermediary layer between the holding tank and the biodegradation bed, facilitating controlled interaction between effluent and microorganisms while preventing uncontrolled dispersion into the environment. The membrane mediates the treatment process while maintaining containment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If evaporation is increased to reduce water in effluent, then water management improves, but cost and complexity increase

Engineering Contradiction:
Improvewater management efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system utilizes natural evaporation processes occurring within the biodegradation bed without requiring active heating or mechanical evaporation equipment. The organic material and microbial activity generate heat that naturally promotes evaporation, making the system self-sufficient for water management.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the physical parameters of the effluent environment by introducing organic material that alters moisture retention and evaporation characteristics. This natural parameter change enables effective water management without complex equipment.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If specialized handling is implemented for waste management, then environmental protection improves, but cost increases

Engineering Contradiction:
Improveenvironmental protectionVSAvoidcost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The system uses readily available, inexpensive materials such as organic matter (straw, wood chips, compost) and common microorganisms already present in soil to create the biodegradation bed. These materials are inexpensive and can be easily replenished, avoiding the need for costly specialized waste handling systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The system replicates natural ecological processes by creating an artificial biodegradation environment that mimics soil micro ecosystems. This allows treatment of effluent using naturally occurring microorganisms and processes rather than requiring expensive engineered solutions.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces contaminant levels in effluent, minimizes environmental contamination, and optimizes water management through controlled moisture and evaporation, making the process more efficient and cost-effective.

Implementation Method 1

the at least one biodegradation bed comprising organic material and microorganisms, the organic material and microorganisms suitable for degrading the contaminants in the effluent

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Implementation Method 2

a substantially transparent cover for the at least one biodegradation bed... suitable for allowing sunlight to pass therethrough and assist in evaporation of the effluent

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

the effluent passes downwardly through the at least one biodegradation bed by gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11820687B2System and method for treating effluent
Publication Date: 2023.11.21 BAYER AG
  • US11820687B2 patent drawing
  • US11820687B2 patent drawing
  • US11820687B2 patent drawing

AI summary

Systems and methods for treating liquid effluent, the effluent including contaminants capable of biodegradation, using biodegradation beds. While the effluent holding tank is housed within a containment facility in the event of holding tank rupture or leakage, the biodegradation beds and an excess effluent sump are housed adjacent but outside the containment facility. In some aspects, the biodegradation beds are covered with generally transparent covers to allow sunlight to heat the bed contents and effluent for degradation and evaporation purposes while avoiding introduction of unwanted ambient precipitation.