Bio-electrode Composition with Ionic Liquid for Stable Conductivity

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Solution Overview

Problem

Current bio-electrodes face challenges in maintaining electric conductivity and biocompatibility while being lightweight and cost-effective, particularly when exposed to water or used for extended periods, as they often suffer from conductivity loss and skin allergies due to materials like silver or PEDOT-PSS.

Innovation Solution

A bio-electrode composition featuring a resin with urethane bonds in the main chain and siloxane bonds in the side chain, combined with electro-conductive materials like fluorosulfonic acid salts, sulfonimide salts, or sulfonamide salts, which form a stable and flexible living body contact layer that maintains conductivity and biocompatibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If water-soluble gel containing water and electrolyte is used for bio-electrode, then ionic conductivity is improved, but electric conductivity is lost when water is lost due to drying

Engineering Contradiction:
Improveionic conductivityVSAvoidelectric conductivity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the physical state parameter of the electrolyte from liquid (water-based gel) to solid (ionic liquid), which eliminates the drying issue while maintaining ionic conductivity. This parameter change resolves the contradiction between maintaining ionic conductivity and preventing conductivity loss upon drying.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite structure combining ionic liquid with polymer materials to create a solid-state electrolyte that maintains both ionic conductivity and structural stability. This composite approach allows the bio-electrode to retain electric conductivity without requiring water, thus resolving the contradiction.

Inventive Principle:
Principle #40Composite materials

2Reliability

If metal with high ionization tendency such as copper is used for bio-electrode, then electron conductivity is improved, but skin allergies are caused

Engineering Contradiction:
Improveelectron conductivityVSAvoidskin allergies
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces ionic liquid as an intermediary material between the electrode and skin, which provides the necessary conductivity while eliminating direct contact with allergenic metals. This intermediary layer resolves the contradiction by maintaining electron conductivity without causing skin allergies.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces metal-based electron conduction with ionic conduction through ionic liquid, fundamentally changing the conduction mechanism. This substitution eliminates the harmful effects of metal ionization while maintaining the essential conductivity function.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If electro-conductive polymer such as PEDOT-PSS is used for bio-electrode, then electron conductivity is improved, but skin allergies are caused due to strong acidity

Engineering Contradiction:
Improveelectron conductivityVSAvoidskin allergies
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses ionic liquid as a mediator that provides conductivity without the acidic properties of PEDOT-PSS. This intermediary approach maintains electron conductivity while eliminating the skin allergy issue caused by strong acidity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical parameter of the electro-conductive material from acidic polymer to neutral ionic liquid, which eliminates the skin irritation caused by acidity while maintaining the necessary conductivity for bio-electrode function.

Inventive Principle:
Principle #35Parameter changes

4Object-affected harmful factors

If urethane is used for bio-electrode, then biocompatibility is improved, but hydrolysis occurs due to higher hydrophilicity

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidchemical stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent creates a composite material system where ionic liquid is integrated with urethane or silicone polymer matrices. This composite structure provides the biocompatibility of urethane while the ionic liquid component resists hydrolysis, thus resolving the contradiction between biocompatibility and chemical stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The ionic liquid acts as an intermediary that reduces the direct interaction between water and the urethane polymer chains, thereby preventing hydrolysis while maintaining the biocompatible surface properties of urethane.

Inventive Principle:
Principle #24Intermediary (Mediator)

5Object-affected harmful factors

If silicone is used for bio-electrode, then biocompatibility and water repellency are improved, but electric conduction is poor due to insulating properties

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidelectric conduction
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent creates a composite material where ionic liquid is incorporated into silicone polymer matrices. The ionic liquid provides the necessary electric conduction pathways while the silicone matrix maintains biocompatibility and water repellency, thus resolving the contradiction between these properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by concentrating ionic liquid in specific regions or phases within the silicone matrix, creating conductive pathways only where needed while maintaining the overall insulating and biocompatible properties of the silicone material.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bio-electrode composition ensures efficient electric signal conduction from the skin, prevents skin allergies, is lightweight, and remains effective even when wet or dried, making it suitable for long-term medical wearable devices.

Implementation Method 1

The bio-electrode composition ensures efficient electric signal conduction from the skin

Methodology Applied
Scientific EffectElectric signal conduction: Conduction (electrical)

Implementation Method 2

it has started to use silicone for use such as medical tubes and so on since silicone is excellent in biocompatibility and repels water such as perspiration

Methodology Applied
Scientific EffectHydrophobicity: Hydrophobe

Implementation Method 3

an electro-conductive material, wherein the electro-conductive material is a polymer compound having one or more repeating units selected from the group consisting of fluorosulfonic acid salts, sulfonimide salts, and sulfonamide salts

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 4

a resin containing a urethane bond in a main chain and a siloxane bond in a side chain

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10743788B2Bio-electrode composition, bio-electrode, and method for manufacturing a bio-electrode
Publication Date: 2020.08.18 SHIN ETSU CHEMICAL CO LTD
  • US10743788B2 patent drawing
  • US10743788B2 patent drawing
  • US10743788B2 patent drawing

AI summary

The present invention provides a bio-electrode composition including: a resin containing a urethane bond in a main chain and a siloxane bond in a side chain; and an electro-conductive material, wherein the electro-conductive material is a polymer compound having one or more repeating units selected from fluorosulfonic acid salts shown by the following formulae (1)-1 and (1)-2, sulfonimide salts shown by the following formula (1)-3, and sulfonamide salts shown by the following formula (1)-4. This can form a living body contact layer for a bio-electrode that is excellent in electric conductivity and biocompatibility, light in weight, manufacturable at low cost, and free from large lowering of the electric conductivity even when it is wetted with water or dried. The present invention also provides a bio-electrode in which the living body contact layer is formed from the bio-electrode composition, and a method for manufacturing the bio-electrode.