Bio-Inspired Material Microstructure Design for Multi-Objective Optimization

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Solution Overview

Problem

Existing material design methods struggle to meet the complex demands of high precision, lightweight, durability, and impact absorption required in industries such as aerospace, sport, and mechanical processing, as conventional single-material designs fail to account for diverse structural parameters and environmental stresses.

Innovation Solution

A smart bio-inspired material design platform utilizing a material distribution simulating module, reinforcement learning with a deep learning framework, and a compression experiment module to generate and optimize microstructures through finite element simulation, adjusting parameters like strain energy, reaction force, and mises stress to create materials with customized properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional single-material design methods are used, then design simplicity is maintained, but the ability to meet complex demands for high precision, lightweight, and durability is insufficient

Engineering Contradiction:
Improveability to meet complex demandsVSAvoiddesign complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs multi-material composite structures combining different materials (e.g., metal and polymer) with distinct mechanical properties. The material distribution is optimized through simulation to achieve high precision, lightweight, and durability simultaneously, resolving the contradiction between design simplicity and complex performance requirements.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different materials and structural parameters to different regions of the component based on local stress and functional requirements. Through finite element analysis and simulation, the material distribution is locally optimized to meet specific performance demands in different areas, enabling the component to satisfy complex overall requirements while maintaining design manageability.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If material distribution is optimized based on a particular material, then manufacturing precision can be improved, but the ability to achieve lightweight and high strength simultaneously is limited

Engineering Contradiction:
Improvematerial distribution precisionVSAvoidspecific strength
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The patent utilizes simulation technology to optimize material distribution parameters and structural geometry parameters simultaneously. By adjusting parameters such as material volume fraction, spatial distribution, and structural topology, the design achieves both high manufacturing precision and enhanced specific strength, overcoming the limitations of conventional single-parameter optimization.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If deep learning framework with reinforcement learning is used for material design, then computational efficiency is improved, but the complexity of the design system increases

Engineering Contradiction:
Improvecomputational efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces traditional trial-and-error or manual iterative design methods with a deep learning framework based reinforcement learning system. The AI model learns optimal material distribution strategies from simulation data, significantly improving computational efficiency and design productivity despite the increased system complexity, as the automated system manages the complexity burden.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20250378240A1Smart BIO-inspired material design platform
Publication Date: 2025.12.11 CHIEN CHIH YUNG
  • US20250378240A1 patent drawing
  • US20250378240A1 patent drawing
  • US20250378240A1 patent drawing

AI summary

The present invention discloses a smart bio-inspired material design platform to satisfy multi-objective material design featuring complex microstructure for the future. the platform sets mechanical properties of a simulative material element via establishing a reduced model. A distribution of the simulative material element is simulated so as to output a material simulative parameter. A deep learning framework is combined in the platform for computing and evaluating an optimal material design that meets a target material parameter. Specifically, the reduced model can be based on data provided by any test of material mechanical properties, and the deep learning framework evaluates whether a biomimetic material design meets demand of the optimal target material parameter according to a standardized reward function model. The platform is applicable to multi-objective simulative material design, and is greatly potential for futuristic applications.