Biomass Carbide Grounding Material for Lower-CO2 Resistance Reduction

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Solution Overview

Problem

Existing grounding resistance reducing materials, such as coke powder, generate significant carbon dioxide emissions during manufacturing and are heavy, making them costly and difficult to transport, especially in mountainous areas where machinery cannot be used.

Innovation Solution

A grounding resistance reducing material composed of carbide granules obtained by incomplete combustion of biomass, mixed with hydraulic powder, is used between the grounding electrode and soil to reduce grounding resistance while minimizing carbon dioxide emissions and weight.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If coke powder from fossil fuel is used as grounding resistance reducing material, then grounding resistance reduction effect is achieved, but carbon dioxide emission increases and weight is heavy

Engineering Contradiction:
Improvegrounding resistance reduction effectVSAvoidcarbon dioxide emission
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent changes the material composition from fossil fuel-based coke powder to biomass-based carbide granules, altering the chemical origin while maintaining the electrical conductivity parameter. This substitution reduces carbon dioxide emissions by using renewable biomass resources instead of depleting fossil fuels, while preserving the grounding resistance reduction effect through comparable specific resistance values.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system combining carbide granules with hydraulic cement and water. This composite approach allows the carbide granules to provide electrical conductivity for grounding resistance reduction while the hydraulic cement provides structural binding, achieving both functional requirements without relying on heavy fossil fuel-based materials.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If coke powder is used as grounding resistance reducing material, then grounding resistance reduction effect is achieved, but weight is heavy making transport difficult

Engineering Contradiction:
Improvegrounding resistance reduction effectVSAvoidmaterial weight
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The patent changes the density parameter of the grounding material by substituting dense coke powder with lighter carbide granules derived from biomass. This parameter change reduces the weight of the material while maintaining the volume and distribution characteristics necessary for effective grounding resistance reduction, thereby facilitating manual transport to remote locations.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If biomass-derived carbide granules are used, then carbon dioxide emission is reduced and weight is trimmed, but specific resistance may increase

Engineering Contradiction:
Improvecarbon dioxide emissionVSAvoidspecific resistance
Core Design Contradiction:
Object-generated harmful factorsVSQuantity of substance

Solution Approach 1:

The patent optimizes the specific resistance parameter of biomass-derived carbide granules through controlled carbonization processes and material composition adjustments. By adjusting the carbonization conditions and granule size distribution, the specific resistance is reduced to levels comparable with or better than fossil fuel-based coke powder, ensuring effective grounding performance while maintaining the environmental and weight advantages of biomass materials.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of biomass-derived carbide granules reduces carbon dioxide emissions and provides a material that is lighter and easier to transport, maintaining effective grounding resistance reduction similar to materials using fossil fuel-based coke.

Implementation Method 1

carbide granules obtained by incomplete combustion of biomass

Methodology Applied
Scientific EffectIncomplete combustion: Combustion

Implementation Method 2

specific resistance as the grounding resistance reducing material can be suppressed as low as that of the material using coke of fossil fuel

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20250118909A1Grounding resistance reducing material and grounding device
Publication Date: 2025.04.10 SANKOSHA CORP
  • US20250118909A1 patent drawing
  • US20250118909A1 patent drawing
  • US20250118909A1 patent drawing

AI summary

Providing a grounding resistance reducing material that can contribute to the reduction in carbon dioxide emission and can be used in the same manner as the grounding resistance reducing material that uses coke, which is fossil fuel, and a grounding device using the grounding resistance reducing material, and also providing a grounding resistance reducing material whose weight can be trimmed. A grounding resistance reducing material 14 to be laid between a grounding electrode 11 buried in soil 12 and the soil 12 contains carbide granules obtained by incomplete combustion of biomass.