Biomass Densification via Gravity-Based Selection

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Solution Overview

Problem

Conventional activated sludge wastewater treatment systems face challenges in maintaining consistent sludge settling ability, which is affected by environmental and biological design factors, leading to variability in treatment performance and operational issues.

Innovation Solution

A method and installation for controlled biomass densification using external gravity-based selection to produce densified biomass aggregates with improved settling properties, allowing for a narrower operating span of Sludge Volume Index (SVI) and increased clarifier upflow velocities, by transitioning the microbial consortium and retaining biomass fractions with higher solids retention time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional activated sludge process is used, then biological purification is achieved, but sludge settling ability varies significantly due to environmental and biological design factors

Engineering Contradiction:
Improvesludge settling abilityVSAvoidresponse to environmental factors
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention changes the physical state and density parameters of sludge by introducing mineral particles (sand, gravel, or synthetic particles) with specific density ranges (2.0-4.0 g/cm³). These particles alter the sludge floc structure and increase overall density, resulting in more consistent settling behavior that is less sensitive to environmental variations such as temperature and raw water characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite sludge material by combining organic biomass with inorganic mineral particles. This composite structure (organic-inorganic flocs) exhibits superior settling properties compared to conventional organic-only sludge, as the mineral particles provide structural stability and density while the organic component maintains biological activity for pollutant degradation.

Inventive Principle:
Principle #40Composite materials

2Productivity

If sludge concentration is increased to improve treatment performance, then pollutant load treatment capacity increases, but clarifier design and sludge treatment performance are limited

Engineering Contradiction:
Improvepollutant load treatment capacityVSAvoidclarifier design constraints
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

By introducing mineral particles with high density (2.0-4.0 g/cm³), the invention fundamentally changes the density parameter of sludge flocs. This enables higher sludge concentrations to be maintained in the bioreactor while achieving better settling and thickening performance, thereby increasing treatment capacity without proportionally increasing clarifier size or complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies local quality enhancement by concentrating mineral particles within the sludge floc structure itself. This creates regions of high density within the sludge matrix that promote rapid settling and thickening, allowing the system to handle higher pollutant loads while maintaining manageable clarifier design parameters.

Inventive Principle:
Principle #3Local quality

3Reliability

If granular activated sludge is used to improve settling ability, then sludge concentration increases, but the process becomes capricious and unstable

Engineering Contradiction:
Improvesludge settling abilityVSAvoidprocess stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention introduces mineral particles as an intermediary substance that mediates between the organic biomass and the settling process. These inert particles act as a stabilizing agent that promotes consistent floc formation and settling behavior without the metabolic variability and instability associated with granular sludge processes, thereby improving both reliability and process stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By changing the density and structural parameters of sludge through mineral particle addition, the invention achieves stable settling behavior without requiring the complex granular structure formation. The mineral particles provide a consistent physical framework that stabilizes the sludge composition and prevents the capricious behavior observed in granular sludge systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the design of clarifiers with higher surface overflow rates, reduced reactor volumes, and improved treatment efficiency, minimizing overflows and enhancing the quality of treated water, while reducing operational and capital expenditures.

Implementation Method 1

external gravity-based selection to produce densified biomass aggregates with improved settling properties

Methodology Applied
Scientific EffectGravity-based separation: Gravitation

Implementation Method 2

settles significantly faster than activated sludge flocs

Methodology Applied
Scientific EffectSedimentation: Sedimentation

Implementation Method 3

external gravity-based selection

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS20230365446A1Method and installation for controlled microbiome shift for biomass densification in a biological treatment of a raw influent
Publication Date: 2023.11.16 SUEZ INTERNATIONAL
  • US20230365446A1 patent drawing
  • US20230365446A1 patent drawing
  • US20230365446A1 patent drawing

AI summary

A method for controlled biomass densification in a biological treatment of a raw influent, includes a step of subjecting the raw influent to a biological treatment of free suspended biomass, thereby producing a biomass comprising activated sludge; a step of separation and/or clarification of the activated sludge, thereby producing an effluent and a RAS; a step of extracting at least part of the RAS and/or part of the activated sludge as a first source of a WAS; a step of external density-based selection of at least part of the RAS and/or part of the activated sludge, thereby generating an overflow intended to be extracted as a second source of WAS, and an underflow comprising dense biomass aggregates; a step of producing and/or sustaining dense biomass aggregates, such as aerobic granular sludge or biofilm, by a dense biomass aggregates generating process, with at least part of the raw influent; a step of subjecting the dense biomass aggregates to the biological treatment; a step of subjecting the dense biomass aggregates of the underflow to the biological treatment and/or to the dense biomass aggregates generating process; thereby obtaining a densified biomass.