Biomass-Derived Flexible Electrodes for High-Capacity Lithium Storage

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Solution Overview

Problem

Conventional lithium-ion batteries face limitations due to graphite's low theoretical capacity and safety issues, as well as metal oxides and sulfides' volume change and poor electronic conductivity, which hinder their practical application in large-scale energy storage and sustainable transport.

Innovation Solution

A flexible electrode is developed using a cotton textile-based ACT/NiS2-graphene composite, where activated carbon fibers with nickel sulfide nanoparticles and graphene form a multiscale porous structure, enhancing lithium ion diffusion and electronic conductivity, and waste banana peels are converted into conductive porous carbon scaffolds for anchoring active materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If metal oxides and sulfides are used as anode materials to replace graphite, then theoretical capacity is improved, but volume change and pulverization occur during Li+ insertion-extraction process

Engineering Contradiction:
Improvetheoretical capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent employs porous carbon materials with hierarchical pore structures as the base material for anode electrodes. The porous structure provides buffer space for volume changes of metal oxides and sulfides during lithium ion insertion and extraction, preventing structural collapse and pulverization while maintaining high theoretical capacity

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates composite materials by combining metal oxides or sulfides with porous carbon matrices. The carbon matrix serves as a stable framework that accommodates the active materials, providing both structural stability and conductive pathways, thereby resolving the contradiction between high capacity and structural integrity

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If bulk electrode structure is used, then manufacturing simplicity is maintained, but lithium ion diffusivity is sluggish due to low active surface area

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlithium ion diffusivity
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent segments the bulk electrode into hierarchical pore structures with multiple size scales (macro-pores, meso-pores, and micro-pores). This segmentation increases the active surface area and creates numerous diffusion pathways for lithium ions, significantly enhancing ion diffusivity while maintaining a relatively simple manufacturing process through controlled activation treatments

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transforms the dense bulk electrode structure into a porous structure with controlled hierarchy. The porous architecture provides short diffusion paths for lithium ions while maintaining ease of manufacture through conventional electrode fabrication followed by activation processes that create the beneficial pore structure

Inventive Principle:
Principle #31Porous materials

3Reliability

If conventional graphite anode is used, then safety and stability are ensured, but theoretical capacity is limited to 372 mAh g−1

Engineering Contradiction:
Improvesafety and stabilityVSAvoidtheoretical capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent develops composite anode materials where metal oxides or sulfides (providing high theoretical capacity) are combined with porous carbon matrices (providing safety and stability). The carbon matrix ensures structural integrity and safe operation while the metal oxide/sulfide components deliver enhanced capacity beyond graphite's 372 mAh g−1 limitation

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible electrode exhibits ultrahigh initial discharge capacity, impressive rate performance, and excellent cyclic stability, while banana-peel derived electrodes demonstrate superior energy density and rate capacity for supercapacitors and batteries, addressing the limitations of existing materials.

Implementation Method 1

heating a cotton textile at a first temperature in an inert atmosphere to form an activated carbon textile

Methodology Applied
Scientific EffectPyrolysis: Pyrolysis

Implementation Method 2

forming graphene-wrapped metallic nanoparticles, the metallic salt being reduced in-situ during the heating process

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 3

forming graphene-wrapped metallic nanoparticles

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 4

treating the activated carbon textile composite with sulfur to form an activated carbon textile composite comprising activated carbon fibers, metal sulfide nanoparticles and graphene

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS10446329B2Process of forming electrodes and products thereof from biomass
Publication Date: 2019.10.15 UNIV OF VIRGINIA PATENT FOUND
  • US10446329B2 patent drawing
  • US10446329B2 patent drawing
  • US10446329B2 patent drawing

AI summary

A flexible electrode comprises an activated cotton textile composite comprising activated carbon fibers, nickel sulfide nanoparticles and graphene and a process for making the flexible electrode. The process may comprise preparing a cotton textile containing Ni(NO3)2. Then, the cotton textile containing Ni(NO3)2 may be heated at a first temperature to produce an activated cotton textile composite comprising activated carbon fibers, nickel nanoparticles and graphene. The activated cotton textile composite may be then treated with sulfur to produce an activated cotton textile composite comprising activated carbon fibers, nickel sulfide nanoparticles and graphene. The nickel sulfide particles may be NiS2 nanoparticles in a form of nanobowls, and distributed on a surface and inside the activated carbon fibers. The activated carbon fibers and the nickel sulfide nanoparticles may be coated with graphene. Banana peels may be activated and treated with the similar processes to form electrodes for both supercapacitor and battery applications.