Biomass-Derived Rubber Composition for Sustainable Tire Performance

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Solution Overview

Problem

Current tire materials rely heavily on petroleum-derived components, which are environmentally unsustainable due to limited resources and high CO2 emissions, and natural rubber alternatives lack low-temperature properties and abrasion resistance.

Innovation Solution

Development of rubber compositions using biomass-derived rubber with a percent modern carbon value of 1% or greater and a glass transition temperature of −120° C. to −80° C., produced by polymerizing biomass-derived monomers such as butadiene, myrcene, or ocimene, which are derived from sources like microorganisms, plants, and tissue cultures, and potentially combined with petroleum-derived monomers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If natural rubber is used to replace synthetic rubber, then the dependence on petroleum resources is reduced, but the low-temperature properties and abrasion resistance deteriorate

Engineering Contradiction:
ImprovesustainabilityVSAvoidlow-temperature properties and abrasion resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent changes the chemical structure parameters of biomass-derived rubber by controlling polymerization conditions and monomer selection to achieve a glass transition temperature within -120°C to -80°C, which improves low-temperature properties while maintaining sustainability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite rubber materials by combining biomass-derived rubber with specific additives and compounding agents to enhance abrasion resistance and low-temperature properties while maintaining the sustainable characteristic

Inventive Principle:
Principle #40Composite materials

2Reliability

If petroleum-derived synthetic rubber is used, then the low-temperature properties and abrasion resistance are improved, but the environmental sustainability and resource availability worsen

Engineering Contradiction:
Improvelow-temperature properties and abrasion resistanceVSAvoidenvironmental sustainability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent modifies the molecular structure and glass transition temperature of biomass-derived rubber through controlled polymerization to match the performance parameters of petroleum-based synthetic rubber

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses specific catalysts and processing agents as intermediaries to transform biomass-derived monomers into high-performance rubber with properties comparable to conventional synthetic rubber

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These rubber compositions provide tires with low-temperature properties and abrasion resistance equivalent to those made from conventional synthetic rubber, while promoting a sustainable material cycle by reducing fossil fuel dependence.

Implementation Method 1

a biomass-derived rubber obtained by polymerizing a biomass-derived monomer component

Methodology Applied
Scientific EffectPolymerization:

Data Source

PatentUS9657121B2Rubber composition for tire, tire member, method for producing biomass-derived rubber, and pneumatic tire
Publication Date: 2017.05.23 SUMITOMO RUBBER INDUSTRIES LTD
  • US9657121B2 patent drawing
  • US9657121B2 patent drawing

AI summary

The present invention provides rubber compositions for tires capable of providing tire components and pneumatic tires having low-temperature properties and abrasion resistance that are equivalent to those of tire components and pneumatic tires formed from conventional synthetic rubber, respectively, while meeting the demand for a sound material-cycle society. The present invention relates to rubber compositions for tires containing a biomass-derived rubber obtained by polymerizing a biomass-derived monomer component, the biomass-derived rubber having a pMC (percent modern carbon) value of 1% or greater as determined in conformity with ASTM D6866-10, and having a Tg (glass transition temperature) value of −120° C. to −80° C.