Bionic Intervertebral Disc: Anisotropic Fibers for Vertebral Motion

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Solution Overview

Problem

Current artificial intervertebral discs lack mechanical anisotropy, leading to abnormal intervertebral movement and load transmission disorders, sinking, and dislocation issues due to their isotropic structural design, which fails to mimic the mechanical properties of human biological discs.

Innovation Solution

A bionic intervertebral disc with mechanical anisotropy is designed to replicate the structural and material characteristics of human biological discs, featuring collagen fibers with varying inclination angles and a honeycomb-shaped elastic fiber structure in the transition zone, along with heterogeneous materials to regulate mechanical properties and stress distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If isotropic structural design is adopted in artificial intervertebral discs, then manufacturing is simplified and materials are homogeneous, but mechanical properties are uniform in all directions which cannot match physiological movement and causes abnormal intervertebral movement and load transmission disorder

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidmatch with physiological movement
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by designing the fibrous ring with variable stiffness through different collagen fiber arrangement patterns in different regions. The anterior region has a first arrangement pattern with different orientation characteristics compared to the posterior region's second arrangement pattern, creating spatially varying mechanical properties that match physiological movement requirements while maintaining overall structural integrity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements asymmetry by introducing asymmetric collagen fiber inclination angles in the fibrous ring structure. The anterior inclination angle differs from the posterior inclination angle, creating an asymmetric mechanical response that replicates the biological intervertebral disc's ability to handle different loading conditions in different directions during physiological movement.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If variable stiffness is achieved by adjusting collagen fiber elastic modulus, then functional characteristics similar to biological discs are obtained, but the change in inclination angle of collagen fibers in different areas and structural characteristics of transition zone are not considered

Engineering Contradiction:
Improvefunctional characteristics similar to biological discsVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extends local quality to the transition zone by introducing a third arrangement pattern for collagen fibers in this specific region, which differs from both the anterior and posterior regions. This creates a gradient of structural complexity that mirrors the biological transition zone's role in gradually transitioning between the nucleus pulposus and fibrous ring, enhancing mechanical regulation under low loads.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the fibrous ring into distinct regions (anterior, posterior, and transition zone) with different collagen fiber arrangement patterns. Each segment has specific inclination angles and structural characteristics that contribute to the overall mechanical anisotropy, allowing the structure to handle different physiological loading conditions effectively.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If artificial intervertebral discs use homogeneous materials, then manufacturing is easier and cost is lower, but mechanical properties cannot reproduce the excellent mechanical anisotropy of human biological discs leading to sinking and dislocation

Engineering Contradiction:
Improvematerial homogeneityVSAvoidprevention of sinking and dislocation
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs composite materials by combining different types of fibers (collagen fibers with varying orientations and elastic modulus values, elastic fibers, and proteoglycan aggregates) within the fibrous ring and transition zone. This composite structure creates mechanical anisotropy that prevents sinking and dislocation while maintaining manufacturability through established biomaterials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality at the material level by using collagen fibers with different elastic modulus values and arrangement patterns in different regions. The anterior region has different fiber composition compared to the posterior region, creating spatially varying mechanical properties that prevent sinking and dislocation while remaining compatible with current manufacturing capabilities.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bionic intervertebral disc naturally matches the physiological movement of vertebrae by replicating the mechanical anisotropy of human discs, reducing stress gradients and preventing issues like sinking and dislocation, while maintaining uniform stress distribution.

Implementation Method 1

the bionic intervertebral disc has the structural characteristics and material attributes similar to the human biological intervertebral disc, and can reproduce the mechanical anisotropy characteristic of the human biological intervertebral disc

Methodology Applied
Scientific EffectMechanical anisotropy: Anisotropy

Implementation Method 2

The elastic fibers and the matrix layer form a honeycomb structure. The honeycomb structure is smaller in a honeycomb meshing size of a portion of the transition zone opposite to the nucleus pulposus and more compact

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

the change of the inclination angle of the collagen fibers of the fibrous ring in different areas of the biological intervertebral disc seriously affects the stress of the fibrous ring, and then affects the overall mechanical anisotropy of the intervertebral disc

Methodology Applied
Scientific EffectStress distribution:

Data Source

PatentUS12427032B2Bionic inter vertebral disc with mechanical anisotropy
Publication Date: 2025.09.30 JILIN UNIVERSITY
  • US12427032B2 patent drawing
  • US12427032B2 patent drawing

AI summary

A bionic intervertebral disc with mechanical anisotropy includes an upper end plate, a core and a lower end plate. The core includes outer fibrous rings, a middle transition zone and an inner nucleus pulposus. The fibrous rings comprise collagen fiber sheets and collagen fibers, each of the collagen fibers is attached to a surface of a corresponding one of the collagen fiber sheets and arranged at an inclination angle, ones of the collagen fibers which are on every two adjacent layers of the collagen fiber sheets are arranged crosswise with each other. A honeycomb meshing size of a portion, which is located at a fibrous-ring transition zone, of the honeycomb structure is smaller and more compact, and a honeycomb meshing size of a portion, which is located at a nucleus pulposus transition zone, of the honeycomb structure is larger and sparser.