Biopolymer QA Test Slide for Stain Quality Assessment

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Solution Overview

Problem

Current methods for assessing stain quality in histopathology laboratories lack a quantitative and objective approach, leading to variability in diagnostic images and potential misdiagnosis, with no system for reliably and consistently quantifying stain quality.

Innovation Solution

A QA test slide system comprising a transparent substrate with biopolymer material patches and a sticker bearing a machine-readable code, used to create QA test slides that are stained with the same protocol as clinical samples, allowing for quantitative analysis of stain quality using spectrophotometry to determine color similarity and alert users when quality falls outside control values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional subjective visual assessment of stain quality is used, then the method is simple and easy to operate, but the measurement precision and reliability are insufficient leading to variability in diagnostic images

Engineering Contradiction:
Improvestain quality assessment precisionVSAvoidQA system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a copy of the staining process using test slides with biopolymer material that mimics tissue response to stains. These test slides are stained using the same protocol as clinical samples, allowing quantitative measurement of stain quality without requiring complex analysis of actual patient samples. The machine-readable code on stickers provides a simplified digital interface for tracking and analyzing stain quality data.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent introduces test slides with biopolymer material as an intermediary between the stain and the assessment system. These intermediaries are specifically designed to respond to stains in a manner similar to tissue but allow for quantitative measurement. The stickers with machine-readable codes serve as intermediaries for data capture and tracking, bridging the physical stain quality and the digital analysis system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If quantitative analysis using spectrophotometry is implemented, then the reliability and objectivity of stain quality assessment improve, but the ease of operation decreases due to additional equipment and procedures

Engineering Contradiction:
Improvestain quality assessment reliabilityVSAvoidQA method operational simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent performs preliminary actions by preparing test slides with biopolymer material beforehand, so that when stain quality assessment is needed, the slides are already ready for staining. The stickers with machine-readable codes are pre-applied to track each test slide, so all identification and tracking information is prepared in advance, reducing operational complexity during the actual assessment process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The test slides are designed to be self-identifying through machine-readable codes on stickers, eliminating the need for manual tracking and documentation. The biopolymer material itself provides the measurement signal through its staining response, requiring no additional processing or preparation during assessment. The system serves itself by using the test slide features to automatically provide both the measurement target and the identification data.

Inventive Principle:
Principle #25Self-service

3Loss of information

If test slides with machine-readable codes and stickers are used, then traceability and data management improve, but the device complexity and manufacturing complexity increase

Engineering Contradiction:
Improvestain QA traceabilityVSAvoidtest slide manufacturing simplicity
Core Design Contradiction:
Loss of informationVSEase of manufacture

Solution Approach 1:

The sticker serves multiple functions simultaneously: it provides the machine-readable code for identification and tracking, acts as a label for the test slide, and can include reference color patches for calibration. This multi-functionality reduces the need for separate components and simplifies the overall test slide structure despite the added traceability capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses parameters of the biopolymer material (such as thickness in the range of 1 to 40 microns) and aperture dimensions (between 0.5 cm and 2 cm) that can be manufactured using standard techniques. The machine-readable codes use common formats like QR codes that can be printed using existing equipment, allowing traceability to be implemented without requiring specialized manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If multiple biopolymer material pieces with different stain responses are included, then the adaptability and versatility of the QA system improve, but the device complexity increases

Engineering Contradiction:
Improvestain type coverageVSAvoidtest slide structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the test slide into multiple segments, each with biopolymer material designed to respond to specific stain types. This segmentation allows different regions of the same slide to test different stains (e.g., H&E components, Masson Trichrome, PAS) without requiring separate slides for each stain type. The sticker can define multiple apertures to expose different biopolymer regions for simultaneous testing.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides a reliable and objective means to assess stain quality, reducing variability in diagnostic images and facilitating the use of automated analysis tools by ensuring consistent stain quality, thereby improving image quality and reducing misdiagnosis.

Implementation Method 1

a piece of biopolymer material mounted on the transparent substrate... The piece of biopolymer material may be responsive to Haematoxylin and/or the further piece of biopolymer material may be responsive to Eosin

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20230175935A1Test Slides and Methods of Production in Stain Assessment
Publication Date: 2023.06.08 THE LEEDS TEACHING HOSPITALS NHS TRUST
  • US20230175935A1 patent drawing
  • US20230175935A1 patent drawing
  • US20230175935A1 patent drawing

AI summary

A QA test slide for use in a stain QA method for a stain and method of making QA test slides are described. The QA test slide comprises: a transparent substrate; a piece of biopolymer material mounted on the transparent substrate; and a sticker defining an aperture and adhered to the transparent substrate over the piece of biopolymer material and with a portion of the piece of biopolymer material exposed by the aperture and wherein a machine readable code is borne by the sticker and the machine readable code encodes a unique identifier for the QA test slide.