Bioprocess Skid Grid Modules With Universal Flow Connectors
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Solution Overview
Problem
Existing bioprocess device arrangements are limited by the difficulty of configuring them for specific processes, leading to increased susceptibility to errors and inefficiencies in connecting single-use process components and adjusting control software.
Innovation Solution
A modular system comprising a rigid skid with a regular two-dimensional grid of plug-in structures and interchangeable grid-modules, featuring universal connectors for fluid, electrical, and optical connections, allowing easy assembly and reconfiguration of bioprocess device assemblies.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If device arrangements are designed for specific process steps with fixed configurations, then process reliability is improved, but adaptability to different processes deteriorates
Solution Approach 1:
The device arrangement is divided into modular grid modules that can be independently selected and configured. Each module represents a specific function (pumping, filtering, heating, etc.) and can be arranged in different configurations to match various process requirements, enabling both reliability through standardized modules and adaptability through reconfiguration.
Solution Approach 2:
The system employs universal connection interfaces and standardized mounting structures that allow the same physical platform to support multiple different process configurations. The grid module design with standardized connection ports enables single-use components to be universally integrated across different process types.
2Ease of operation
If device arrangements use standardized modular components, then ease of configuration is improved, but connection complexity between components deteriorates
Solution Approach 1:
Multiple connection functions (fluid connection, electrical connection, mechanical support) are merged into single integrated connection interfaces. The universal connectors combine sealing surfaces, mechanical fastening, and alignment features in one element, reducing the number of separate connection steps and components needed.
Solution Approach 2:
Standardized adapter components and universal connectors serve as intermediaries between different module types. These intermediary elements with standardized interfaces simplify the connection process by providing a common language for all modules, reducing direct complexity between incompatible components.
3Reliability
If installation requires detailed adjustment between components and control software, then system reliability is improved, but installation time and error susceptibility deteriorate
Solution Approach 1:
The control software includes pre-configured templates and automated parameter setup that prepare the system before physical installation. The software can automatically detect connected modules and pre-configure process parameters, reducing on-site adjustment time and minimizing human error during installation.
Solution Approach 2:
The system incorporates automated detection and verification mechanisms that provide feedback during installation. Sensors and connection detectors automatically verify proper assembly and configuration, guiding the installer through any issues and ensuring reliable connections without requiring extensive manual adjustment.
Data Source
AI summary
A modular system for providing a bioprocess device assembly including a rigid skid and grid-modules. The skid includes identical plug-in structures arranged in a regular two-dimensional grid. The grid arrangement defines two-dimensional plug-in fields. At least some of the grid-modules have a matching counterpart plug-in structure. At least some of the grid-modules, in an installed state, have a two-dimensional extension in the plane of the grid that is not greater than a standard size of the plug-in fields. At least some of the grid-modules include a connection port to receive a rigid universal flow connector of standard shape and size in a standard position and orientation. At least some of the grid-modules have an integrated fluid line through which a medium to be processed or analyzed can flow. The integrated fluid line is in flow communication with the connection port of the grid-module. The grid-modules includes a flow control grid-module.