Bioprocessing Bag Packaging with Support Base and Handle
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Solution Overview
Problem
Existing bioprocessing bags and their components are cumbersome and difficult to inspect and install due to excessive use of bubble wrap, which hinders efficient handling, transport, and installation.
Innovation Solution
A packaging system comprising a housing with an open interior space and a support base for the impeller base plate and drain tubing, along with a handle for easy coupling to the bioprocessing bag, minimizes bubble wrap usage and facilitates inspection and installation by providing a secure and compact transport solution.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If bioprocessing bags are packaged in excessive bubble wrap, then protection during transport is improved, but inspection difficulty and handling complexity increase
Solution Approach 1:
The packaging system is divided into distinct segments: a rigid housing for structural protection, a support base for securing components, and minimal bubble wrap for targeted cushioning. This segmentation allows each component to perform its specific function efficiently, reducing overall packaging material while maintaining protection and enabling easy inspection.
Solution Approach 2:
The impeller base plate and drain tubing are extracted from the main bag structure and positioned in dedicated recesses within the support base. This extraction allows these components to be securely held separately during transport, reducing the need for excessive surrounding packaging material while ensuring their protection and facilitating easy visual inspection.
2Object-affected harmful factors
If bioprocessing bags are packaged in excessive bubble wrap, then protection during transport is improved, but handling efficiency decreases
Solution Approach 1:
The housing, support base, and minimal bubble wrap are merged into a single integrated packaging system. The support base is attached to the housing, and components are secured within the unified structure, creating a compact assembly that is efficient to handle as one unit during transport and installation.
Solution Approach 2:
The impeller base plate and drain tubing are pre-positioned in their final operational locations within the support base recesses during packaging. This preliminary action ensures components are correctly oriented and secured before transport, eliminating the need for excessive packaging material and reducing handling time during installation.
3Reliability
If bioprocessing bags are packaged in excessive bubble wrap, then component security is improved, but installation complexity increases
Solution Approach 1:
The support base acts as an intermediary structure between the housing and the components (impeller base plate and drain tubing). It provides dedicated recesses that securely hold components in their correct positions, ensuring component security during transport while simplifying installation by maintaining proper orientation and reducing the need for complex assembly steps.
4Object-affected harmful factors
If a secure packaging system is designed with support base and housing, then component protection is improved, but packaging complexity increases
Solution Approach 1:
The support base serves multiple functions simultaneously: it provides structural support for the components, creates protective recesses, maintains component orientation, and integrates with the housing as a unified structure. This multi-functionality reduces the need for additional separate packaging components, maintaining protection while minimizing overall packaging complexity.
Data Source
AI summary
A packaging for a bioprocessing bag includes a housing having an open interior space, and a support base attached to an external side of the housing, the support base having a recess for receiving an impeller base plate of a bioprocessing bag.