Biopsy Driver Homing for Needle Alignment

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Solution Overview

Problem

Automated biopsy systems face challenges in ensuring proper alignment of drive members with needle interfaces during the installation of disposable biopsy needle assemblies, leading to potential misalignment and delays in procedures, which can cause patient discomfort and anxiety.

Innovation Solution

The system employs a homing process controlled by a computerized controller to position drive members in specific home positions, ensuring proper coupling with needle interfaces, and includes features like needle sensors and audio warnings to facilitate correct alignment and user guidance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a disposable biopsy needle assembly is installed on a motorized driver, then the biopsy procedure can be performed, but proper alignment of drive members with needle interfaces cannot be ensured, leading to misalignment

Engineering Contradiction:
Improvebiopsy procedure efficiencyVSAvoidalignment precision of drive members with needle interfaces
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The system performs a homing process before needle assembly installation to position the drive members at predetermined home positions. This preliminary positioning action ensures that when the needle assembly is installed, the drive members are already aligned with the needle interfaces, eliminating misalignment issues without requiring complex real-time alignment procedures during the biopsy procedure.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If the drive members are positioned manually, then alignment can be adjusted, but procedural delays occur and patient discomfort increases

Engineering Contradiction:
Improvealignment precisionVSAvoidprocedural delay time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The system uses sensors to detect the position of the needle assembly and automatically actuates the drive members to the correct home positions without requiring manual intervention. The system self-adjusts the alignment based on sensor feedback, eliminating the need for manual positioning while avoiding procedural delays and patient discomfort associated with manual adjustments.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If a homing process is implemented to ensure proper alignment, then alignment precision improves, but device complexity increases

Engineering Contradiction:
Improvealignment precision of drive members with needle interfacesVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system incorporates sensors that detect the position of the needle assembly and provide feedback to the control system. Based on this feedback, the control system automatically actuates the drive members to the correct home positions. This feedback mechanism ensures precise alignment while keeping the system relatively simple by using straightforward sensor-actuator loops rather than complex alignment algorithms or manual adjustment mechanisms.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10881383B2Systems and methods for homing an automated biopsy driver for installing a disposable biopsy needle assembly
Publication Date: 2021.01.05 HOLOGIC INC
  • US10881383B2 patent drawing
  • US10881383B2 patent drawing
  • US10881383B2 patent drawing

AI summary

A biopsy system includes a motorized driver having a drive member operatively coupled with a needle interface of a biopsy needle assembly that is removably installed on the motorized driver, wherein the motorized driver actuates the drive member to thereby actuate the biopsy needle assembly via the needle interface. A system controller that controls operation of the motorized driver is configured to perform a homing process including determining a system test failure or a needle removal condition in which a biopsy needle assembly installed on the motorized driver has been or should be removed from the motorized driver. Upon determining a system test failure or needle removal condition, the controller positions the drive member in a drive member home position for receiving a new biopsy needle assembly to be installed on the motorized driver.