Biopsy Needle Tip with Multi-Bevel Geometry for Low-Cost Tissue Collection
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Biopsy needles require high machining costs for the Menghini type needle point, making them unsuitable for mass production and disposable use, while also needing to collect a sufficient amount of tissue efficiently.
Innovation Solution
A biopsy needle design featuring a needle tip section with multiple beveled surfaces and a side hole, allowing for efficient tissue collection with reduced machining complexity and increased producibility.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If the Menghini type needle point is used with a sharp blade formed throughout the entire circumference, then the tissue collection amount is increased, but the machining cost becomes high and mass production becomes difficult
Solution Approach 1:
The needle point is divided into multiple beveled surfaces (first, second, third, and fourth beveled surfaces) with different functions. The first beveled surface provides the primary cutting edge, while the second and third beveled surfaces provide additional cutting edges at specific angles. This segmentation allows the needle to achieve effective tissue cutting without requiring a sharp blade throughout the entire circumference, thereby reducing machining complexity and cost while maintaining adequate tissue collection capability.
Solution Approach 2:
Different portions of the needle point are given different properties: the first beveled surface has a specific angle for primary cutting, the second and third beveled surfaces have angles less than 90 degrees for additional cutting edges, and the fourth beveled surface provides a rounded transition. This local differentiation of properties allows the needle to achieve effective tissue cutting with reduced machining requirements compared to a uniformly sharp circumferential blade.
2Volume of moving object
If the needle diameter is reduced, then the invasiveness is decreased, but the tissue collection amount is reduced
Solution Approach 1:
The needle point employs multiple beveled surfaces that create dynamic cutting edges during insertion. The first beveled surface provides the initial cutting action, while the second and third beveled surfaces engage at different stages of insertion, creating a progressive cutting effect that enhances tissue collection capability within a small diameter needle.
Solution Approach 2:
Instead of relying solely on the radial dimension (circumferential sharpness), the invention utilizes the axial dimension by creating multiple beveled surfaces at different angles along the needle length. This multi-dimensional approach to cutting edge geometry allows effective tissue cutting and collection with a reduced needle diameter.
3Reliability
If the biopsy needle is designed for single-use to prevent contamination, then safety is improved, but production efficiency must be maximized to compensate for disposable nature
Solution Approach 1:
The needle point geometry is designed to be simple enough for cost-effective mass production while maintaining adequate performance. The multi-beveled surface design achieves effective tissue cutting without requiring complex machining operations, allowing the needle to be produced at low cost suitable for disposable use. This ensures that the simplified manufacturing process can meet the high production volumes required for single-use applications.
Data Source
Figure 1
Figure 2
Figure 3
AI summary
A needle tip section (34) of a biopsy needle includes a first beveled surface (36) constituted of a plane extended in a direction crossing a tube axis (X1) of a tubular section (31), a second beveled surface (37) adjacent to the first beveled surface (36) and forming an angle with the first beveled surface (36), constituted of a plane adjacent to an inner circumferential surface (33) of the tubular section (31), a third beveled surface (38) adjacent to the first beveled surface (36) and forming an angle with the first beveled surface (36) at an opposite side of the second beveled surface (37) with an opening portion (35) interposed therebetween and constituted of a plane adjacent to the inner circumferential surface (33) of the tubular section (31), a first boundary line (40) serving as a boundary between the first beveled surface (36) and the second beveled surface (37), and a second boundary line (43) serving as a boundary between the first beveled surface (36) and the third beveled surface (38), and the first boundary line (40) and the second boundary line (43) are non-parallel straight lines having an interval that gradually increases in a direction from the second end portion (31b) toward the first end portion (31a) in a tube axis (X1) direction of the tubular section (31).