Bioptic Reader Video Upgrade Module Integration
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Solution Overview
Problem
Bioptic reader assemblies lack the necessary space and cable management for integrating a processing module and camera for object recognition and anti-shrink applications, as typical assemblies do not have room for the required components and cable routing.
Innovation Solution
Incorporating a video upgrade module within the bioptic reader assembly, positioned between the barcode reader and the scale assembly's support structure, which processes and interprets images from the camera, and is secured and connected to the barcode reader, allowing for object recognition and other advanced functionalities while maintaining a compact footprint.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a processing module and camera are integrated into the bioptic reader assembly for object recognition and anti-shrink applications, then machine vision capabilities are enabled, but the assembly exceeds the available space constraints of 11½ inches width and 4 inches height
Solution Approach 1:
The patent positions the video upgrade module horizontally within the existing width constraint of the scale assembly, utilizing the horizontal space between the barcode reader and support structure rather than adding vertical height. This dimensional approach enables camera integration without exceeding the 4-inch height limit while maintaining the 11½-inch width constraint.
Solution Approach 2:
The video upgrade module integrates multiple functions including camera housing, image processing, and interpretation capabilities within a single compact unit. This multi-functional design allows the module to provide object recognition, anti-shrink detection, and other machine vision capabilities while occupying minimal space within the existing assembly footprint.
2Ease of manufacture
If a video upgrade module is integrated within the compact space constraints, then cable management is simplified, but the processing and interpretation of camera images must be achieved within limited volume
Solution Approach 1:
The patent combines the processing module and camera housing into a single integrated video upgrade module. This merging eliminates the need for separate cable routing between discrete components, simplifying cable management while consolidating the processing volume into a compact unit that fits within the available 4-inch height and 11½-inch width constraints.
Data Source
AI summary
A bioptic reader assembly includes a scale assembly, bioptic barcode reader, and video upgrade module. The scale assembly includes a support frame and a platter and has a width that is less than or equal to 11½ inches. The bioptic barcode reader is mounted to the support frame and includes a lower housing portion positioned below the platter, an upper housing portion extending above the lower housing portion and the platter, and a camera. The video upgrade module is operatively connected to the bioptic barcode reader, is in communication with the camera, and is configured to process and interpret images received from the camera. The video upgrade module is positioned within the width of the scale assembly and within a height defined from a top surface of the platter to a bottom of the lower housing portion, which is preferably less than or equal to 4 inches.