Membrane Bioreactor Coagulant-Polymer Blend for Phosphorus Removal and Flux

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Solution Overview

Problem

Membrane bioreactors face issues with membrane fouling and high energy demand for aeration, limiting their widespread adoption in wastewater treatment due to increased costs and efficiency drawbacks.

Innovation Solution

A blend product comprising inorganic coagulants, such as iron and aluminum compounds, combined with organic anionic polymers like acrylamide and acrylic acid, is added to the wastewater to enhance phosphorus removal and permeate flux in membrane bioreactors, addressing membrane fouling and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If inorganic coagulant is added to improve phosphorous removal, then phosphorous removal efficiency is improved, but membrane flux is not improved and fouling occurs

Engineering Contradiction:
Improvephosphorous removalVSAvoidmembrane flux
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent combines inorganic coagulant (such as aluminum sulfate or ferric chloride) with organic water-soluble polymer (such as polyacrylamide) to form a composite chemical system. This composite approach leverages the phosphorous precipitation capability of inorganic coagulants while the organic polymer provides anti-fouling properties and maintains membrane flux, resolving the contradiction between phosphorous removal and flux maintenance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention merges two separate chemical functions into a single treatment process: phosphorous removal via inorganic coagulant and membrane fouling prevention via organic polymer. By combining these functions in one system, the patent achieves both phosphorous removal efficiency and sustained membrane flux without requiring separate treatment steps.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If air sparging and backwashing are performed to prevent membrane fouling, then membrane flux is maintained, but energy consumption and process costs increase

Engineering Contradiction:
Improvemembrane fluxVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The organic water-soluble polymer acts as an intermediary substance that modifies the interaction between suspended solids and the membrane surface. By introducing this chemical mediator, the patent reduces the need for mechanical interventions like air sparging and backwashing, thereby lowering energy consumption while maintaining flux.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces mechanical fouling control methods (air sparging, backwashing) with a chemical approach using organic polymer additives. This substitution reduces reliance on energy-intensive mechanical processes while achieving the same fouling prevention objective.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If chemical cleaning is performed to address membrane fouling, then membrane performance is restored, but membrane downtime and process costs increase

Engineering Contradiction:
Improvemembrane performanceVSAvoidmembrane downtime
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The organic polymer is added in advance to prevent fouling from occurring in the first place, rather than cleaning the membrane after fouling has set in. This preliminary protective action maintains membrane performance continuously without requiring periodic shutdowns for cleaning.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The organic polymer provides continuous self-service protection against fouling by maintaining a protective layer on the membrane surface throughout operation. This eliminates the need for external chemical cleaning interventions and associated downtime.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination significantly improves phosphorus removal and membrane flux, achieving a 112% increase in permeate flux while maintaining effective nitrogen removal, outperforming traditional methods with reduced chemical usage.

Implementation Method 1

improves phosphorous precipitation

Methodology Applied
Scientific EffectChemical precipitation: Precipitation

Implementation Method 2

organic water soluble polymer seems not to affect phosphorous and nitrogen removal to a large extent and mainly affects permeability of the membrane

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP3380439B1Improve phosphorus precipitation and membrane flux in membrane bioreactors
Publication Date: 2021.03.03 KEMIRA OY
  • EP3380439B1 patent drawingFigure 1

AI summary

The present invention relates to a composition for treatment of wastewaters in a membrane bioreactor comprising a mixture of inorganic coagulants and organic water soluble polymer(s), wherein the inorganic coagulants are selected from iron and/or aluminium containing compounds and the organic water soluble polymers are selected from the group consisting of anionic, cationic,nonionic polymers,polysaccharides and polyphenolic compounds and any combination thereof. The present invention further relates to a method for treating of wastewaters in a membrane bioreactor, and uses thereof.