Bioreactor Nutrient Conversion for Plant-Available Nitrogen

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing agricultural systems face challenges in providing plants with a stable and immediate supply of plant-available nitrogen, particularly in hydroponic cultivation, and the production of chemical fertilizers contributes to carbon dioxide emissions and environmental pollution.

Innovation Solution

A bioreactor system that uses hydrogen peroxide and a catalyst to convert organic waste into an organic nutrient solution with high plant-available nitrogen content, while simultaneously absorbing carbon dioxide, utilizing a biofilm process with ammonifying and nitrifying bacteria to stabilize nitrogen and incorporate it into the solution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If organic fertilizer material is used, then environmental sustainability is improved, but the fraction of plant-available nitrogen is insufficient

Engineering Contradiction:
Improveenvironmental sustainabilityVSAvoidplant-available nitrogen fraction
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The invention changes the chemical parameters of organic nitrogen through controlled oxidation processes. Hydrogen peroxide and other oxidizing agents convert organic nitrogen compounds into forms with higher plant availability (ammonium and nitrate), achieving at least 10% plant-available nitrogen fraction while maintaining organic certification standards.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces intermediary substances (hydrogen peroxide, catalysts, and other oxidizing agents) that facilitate the conversion of organic nitrogen to plant-available forms. These intermediaries enable the transformation process without requiring mineral fertilizers, thus maintaining environmental sustainability while improving nitrogen availability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If mineral fertilizer is used, then plant-available nitrogen is improved, but carbon dioxide emissions increase

Engineering Contradiction:
Improveplant-available nitrogenVSAvoidcarbon dioxide emissions
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The invention converts harmful organic waste materials into beneficial plant-available nitrogen through oxidation processes. This approach transforms potential environmental pollutants into valuable nutrients, eliminating the need for energy-intensive mineral fertilizer production and associated CO2 emissions.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The system enables organic matter to self-transform into plant-available nutrients through controlled oxidation. The organic fertilizer material serves its own purpose of providing nitrogen to plants, eliminating the need for external mineral fertilizer inputs and their associated carbon footprint.

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If biological nitrogen conversion is used, then environmental impact is reduced, but nitrogen release is uncontrolled

Engineering Contradiction:
Improveenvironmental impactVSAvoidnitrogen release control
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The invention implements feedback control through monitoring and adjusting oxidation parameters (hydrogen peroxide dosage, catalyst concentration, reaction time, temperature). This enables precise control over the rate and extent of nitrogen conversion, ensuring stable and predictable nitrogen release patterns that meet plant requirements.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static, uncontrolled biological processes to dynamic, controllable oxidation reactions. By adjusting operational parameters in real-time, the invention achieves controlled nitrogen mineralization rates that can be adapted to different crop needs and environmental conditions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system produces a nutrient solution with a high fraction of plant-available nitrogen, effectively stabilizing carbon dioxide and reducing environmental emissions, providing a sustainable alternative to traditional fertilizers.

Implementation Method 1

at least one catalyst by means of which hydrogen peroxide flowing out of the hydrogen peroxide reservoir during an aeration procedure can be converted or is converted into water and oxygen in a catalytic reaction

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

having an aeration device by means of which oxygen can be introduced into the reaction vessel and into the suspension contained therein

Methodology Applied
Scientific EffectAeration: Aeration

Implementation Method 3

where ammonifying and/or nitrifying bacteria convert organically bonded nitrogen in the residual and/or waste material into mineralized nitrogen

Methodology Applied
Scientific EffectBiological conversion (ammonification and nitrification): Fermentation

Implementation Method 4

the use of an organic nutrient solution as an absorbent for storing CO2 and/or NO2 and/or SO2, preferably from a combustion gas

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS12473240B2Bioreactor and use thereof, method for producing an organic nutrient solution and for carbon dioxide storage
Publication Date: 2025.11.18 JASSEN KUNSTZENT GMBH APP ZUSCHNITTE & FORMUNG
  • US12473240B2 patent drawing
  • US12473240B2 patent drawing
  • US12473240B2 patent drawing

AI summary

A bioreactor (1, 2, 3) and use thereof for converting organic residual and/or waste materials into an organic nutrient solution with a proportion of at least 10% plant-available mineralized nitrogen relative to the total nitrogen content of the nutrient solution. A process for preparing an organic nutrient solution is also provided, as well as an organic nutrient solution, use of an organic nutrient solution as an absorbent for carbon dioxide storage, use of an organic nutrient solution as an agent for binding carbon in plants and soils and to a nutrient production and carbon dioxide storage system.