Biosensor Electrode Configuration for Precision Glucose Measurement

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Solution Overview

Problem

Existing electrochemical biosensors for blood glucose monitoring face imprecision and inaccuracy due to variations in the working electrode area, which can lead to incorrect glucose level measurements, posing serious health risks for diabetic patients.

Innovation Solution

A biosensor design with a capillary chamber configuration that maintains a balanced ratio between the counter electrode area and the working electrode area, minimizing variations in the working electrode area by using a working electrode neck that is reduced relative to the average width and ensuring that only the neck portion extends across the inner boundary of the capillary chamber, thereby reducing measurement errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a capillary chamber with working electrode is used for blood glucose monitoring, then the biosensor can measure analyte concentration, but variations in working electrode area from manufacture and assembly introduce imprecision and inaccuracy in measurements

Engineering Contradiction:
Improveblood glucose measurement precisionVSAvoidworking electrode area consistency
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent changes the geometric parameters of the electrodes by defining specific width relationships. The working electrode has a reduced width portion (neck) that is narrower than the average width, while the counter electrode has an enlarged width portion. This parameter change creates a balanced ratio between counter electrode area and working electrode area, compensating for manufacturing variations and improving measurement precision.

Inventive Principle:
Principle #35Parameter changes

2Power

If the working electrode area is increased to improve signal strength, then the current response increases, but the ratio between counter electrode area and working electrode area becomes unbalanced, reducing measurement accuracy

Engineering Contradiction:
Improvecurrent response signal strengthVSAvoidanalyte concentration measurement accuracy
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The patent optimizes the geometric parameters of both electrodes simultaneously. The working electrode's reduced width portion limits its area to prevent excessive signal strength, while the counter electrode's enlarged width portion ensures sufficient counter area. This balanced parameter configuration maintains an optimal area ratio, ensuring both adequate signal strength and measurement accuracy.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If standard electrode configuration is used for simplicity, then device complexity is low, but variations in electrode area from assembly tolerances reduce measurement reliability

Engineering Contradiction:
Improveelectrode configuration complexityVSAvoidmeasurement reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies local quality by creating specific geometric features at particular locations on the electrodes. The working electrode has a localized reduced width portion (neck) and the counter electrode has a localized enlarged width portion. These local geometric modifications create a balanced area ratio that compensates for assembly tolerances, improving reliability without requiring complex overall device architecture.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the precision and accuracy of glucose level measurements, reducing the risk of serious diabetes-related complications by minimizing variations in the effective working electrode area and maintaining a consistent ratio between the counter and working electrode areas, even with manufacturing tolerances.

Implementation Method 1

A number of biosensors utilize electrochemical analysis to determine the blood glucose level by measuring a current that corresponds to an analyte concentration

Methodology Applied
Scientific EffectElectrochemical analysis: Electrolysis

Data Source

PatentUS10996184B2Electrode configuration for a biosensor
Publication Date: 2021.05.04 ROCHE DIABETES CARE INC
  • US10996184B2 patent drawing
  • US10996184B2 patent drawing
  • US10996184B2 patent drawing

AI summary

A biosensor including a capillary chamber having an inner boundary, a working electrode including an effective working electrode portion positioned within the capillary chamber, and a counter electrode including an effective counter electrode portion positioned within the capillary chamber, and with the working and counter electrodes each having a neck that constitutes the sole portion of the electrodes that extends across the inner boundary and out of the capillary chamber. In one embodiment, the effective working electrode portion defines an average working electrode width, and the working electrode neck defines a working electrode neck width that is reduced relative to the average working electrode width. In another embodiment, a ratio between the area of the effective working electrode portion exposed to the capillary chamber and the area of the effective counter electrode portion exposed to the capillary chamber is substantially constant as a position of the inner boundary of the capillary chamber is varied along a length of the working and counter electrode necks.