Biosensor Hydrogel Production via Activated Carboxyl Polymer Binding

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Solution Overview

Problem

Conventional methods for producing biosensors with immobilized physiologically active substances are complex, time-consuming, and involve hazardous chemicals, posing safety concerns and inefficiencies in immobilization and reducing specificity.

Innovation Solution

A method involving a polymer with an activated carboxyl group being brought into contact with a substrate coated with an organic layer having an amino group, forming a hydrogel that effectively immobilizes physiologically active substances with reduced nonspecific adsorption, using safer materials and simpler procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional methods (epichlorohydrin treatment, dextran attachment, bromoacetic acid reaction) are used to produce hydrogel detection surfaces, then functional groups capable of immobilizing physiologically active substances are achieved, but the production process becomes complicated, time-consuming, and involves hazardous chemicals

Engineering Contradiction:
Improveimmobilization capabilityVSAvoidproduction process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The conventional multi-step process (epichlorohydrin treatment, dextran attachment, bromoacetic acid reaction, EDC/NHS activation) is segmented and replaced by a single integrated step using polymer (30) which inherently contains both the hydrogel matrix and activated carboxyl groups, eliminating the need for sequential chemical modifications

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Polymer (30) acts as an intermediary material that combines the functions of the detection surface, hydrogel matrix, and activation agent into a single component, mediating between the substrate and physiologically active substances while avoiding hazardous intermediate chemicals

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If conventional multi-step chemical modification procedures are used, then adequate immobilization of physiologically active substances is achieved, but production time is significantly extended

Engineering Contradiction:
Improveimmobilization efficiencyVSAvoidproduction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The polymer (30) is pre-designed and synthesized with activated carboxyl groups already incorporated into its structure, performing the activation function in advance during manufacturing rather than requiring time-consuming on-site chemical modifications

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Multiple functional components (hydrogel matrix, activation groups, and immobilization capability) that previously required separate application steps are merged into a single polymer material that performs all functions simultaneously in one application step

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If conventional detection surfaces are used, then physiologically active substances can be immobilized, but nonspecific adsorption increases and reduces detection specificity

Engineering Contradiction:
Improvedetection capabilityVSAvoiddetection specificity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The chemical parameters of the detection surface are changed by using polymer (30) with specifically designed activated carboxyl groups that provide controlled reactivity toward amino groups, creating optimal conditions for specific covalent bonding while minimizing nonspecific adsorption through appropriate functional group selection

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables efficient and safe production of biosensors with high immobilization capacity and low nonspecific adsorption, enhancing the detection of biomolecular interactions with improved sensitivity and specificity.

Implementation Method 1

bringing a polymer containing an activated carboxyl group into contact with a substrate surface coated with an organic layer having an amino group to thereby bind the polymer to the organic layer

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Data Source

PatentUS8839961B2Method for producing a biosensor
Publication Date: 2014.09.23 FUJIFILM CORP
  • US8839961B2 patent drawing
  • US8839961B2 patent drawing
  • US8839961B2 patent drawing

AI summary

An object of the present invention is to provide a biosensor comprising a hydrogel capable of immobilizing a physiologically active substance thereon, which can be produced conveniently by use of a safe material, and a method for producing the same. The present invention provides a method for producing a biosensor, which comprises bringing a polymer containing an activated carboxyl group into contact with a substrate surface coated with an organic layer having an amino group to thereby bind the polymer to the organic layer.