Biosensor Probe Protective Film for Mediator Retention and Analyte Entry

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Solution Overview

Problem

In embedded-type biosensors, analyte-responsive enzymes and redox mediators can flow out, leading to sensitivity deterioration and living body damage, while current solutions restrict enzyme and mediator diffusion, affecting analyte entry and sensor durability.

Innovation Solution

A film structure comprising a detection layer with an analyte-responsive enzyme and redox mediator, protected by a copolymer mixture of poly(4-vinylpyridine)-block-poly(C1-15 alkyl methacrylate) and poly(4-vinylpyridine)-ran-2-hydroxyethyl methacrylate, crosslinked with polyethylene glycol diglycidyl ether, prevents mediator outflow without inhibiting analyte entry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protection film is formed to prevent enzyme and mediator flow out, then sensor durability and safety are improved, but analyte entry may be inhibited affecting sensitivity

Engineering Contradiction:
Improvesensor durabilityVSAvoidanalyte sensitivity
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The protection film is designed with a porous structure having specific pore size and distribution that allows small analyte molecules (glucose) to diffuse through while preventing larger enzyme and mediator molecules from escaping. This selective permeability resolves the contradiction by enabling analyte entry while maintaining sensor durability and preventing harmful substance leakage.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The film employs a composite material system combining hydrophilic polymers (for analyte permeability), hydrophobic polymers (for structural integrity), and crosslinking agents (for mechanical strength). This composite approach allows simultaneous achievement of analyte sensitivity and sensor durability through synergistic material properties.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If the protection film structure is simplified, then manufacturing ease is improved, but prevention of mediator outflow may be insufficient

Engineering Contradiction:
Improvefilm formation processVSAvoidmediator containment
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The protection film is formed on the detection layer before the sensor is implanted in the living body. This preliminary formation ensures that the mediator containment structure is already in place before use, preventing mediator outflow while maintaining a relatively simple manufacturing process that does not require complex post-assembly steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The film formation process utilizes controlled parameters such as polymer concentration, crosslinking degree, and film thickness to achieve optimal mediator containment. By adjusting these parameters within specific ranges, the film provides sufficient prevention of mediator outflow while maintaining ease of manufacture through standardized processing conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The film structure maintains high analyte sensitivity and sensor durability by preventing mediator outflow while allowing analyte entry, ensuring effective biosensor performance over time.

Implementation Method 1

a protection film formed on the detection layer, in which the protection film includes a copolymer mixture... prevents mediator outflow

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

allowing analyte entry... maintains high analyte sensitivity

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentUS12507922B2Protective film material for biosensor probe
Publication Date: 2025.12.30 PHC HLDG CORP
  • US12507922B2 patent drawing
  • US12507922B2 patent drawing
  • US12507922B2 patent drawing

AI summary

The present disclosure provides, as a film structure useful for a probe of a biosensor, a film structure comprising a detection layer including an analyte-responsive enzyme; and a protection film formed on the detection layer, in which the protection film includes a copolymer mixture including poly(styrene-ran-4-vinylpyridine-ran-propyleneglycol methacrylate); and poly(4-vinylpyridine)-block-poly(C1-15 alkyl methacrylate), or poly(4-vinylpyridine-ran-2-hydroxyethyl methacrylate).