Biosolids Fertilizer with Phosphorus Binding Agents

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Solution Overview

Problem

Existing fertilizers fail to provide a simple, efficient, and practical way to utilize biosolids while limiting phosphorus availability to prevent environmental pollution, as they often add excessive phosphorus that can contaminate waterways.

Innovation Solution

A fertilizer blend using biosolids, calcium sulfate dihydrate, and phosphorus binding agents like iron or aluminum chemicals, which supplies nitrogen needs while minimizing phosphorus availability, using a ratio of biosolids to gypsum and adding potassium to meet crop requirements without increasing soil phosphorus levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If biosolids are applied to soil to meet nitrogen needs, then nitrogen requirements are satisfied, but phosphorus levels increase causing environmental pollution

Engineering Contradiction:
Improvenitrogen contentVSAvoidphosphorus pollution
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

Phosphorus binding agents (iron or aluminum chemicals) are introduced as intermediary substances that selectively bind phosphorus from biosolids, preventing its release into the environment while allowing nitrogen to remain available for plant uptake. This mediator approach resolves the contradiction by decoupling nitrogen availability from phosphorus availability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The phosphorus binding agents extract and immobilize phosphorus from the biosolids mixture, separating the harmful phosphorus component from the beneficial nitrogen component. This extraction process allows the fertilizer to provide nitrogen while removing the phosphorus pollution risk.

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-affected harmful factors

If phosphorus binding agents are added to biosolids to limit phosphorus availability, then environmental pollution is reduced, but fertilizer composition complexity increases

Engineering Contradiction:
Improvephosphorus pollutionVSAvoidfertilizer composition
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The invention changes the chemical parameters of the fertilizer composition by incorporating phosphorus binding agents with specific chemical properties (iron or aluminum chemicals). These parameter changes enable phosphorus immobilization while maintaining a relatively simple two-component formulation (biosolids plus binding agent).

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If gypsum is blended with biosolids to create fertilizer, then phosphorus availability is limited, but manufacturing process complexity increases

Engineering Contradiction:
Improvephosphorus availabilityVSAvoidblending process
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The phosphorus binding agents are pre-mixed with biosolids in controlled ratios before application, creating a ready-to-use fertilizer product. This preliminary action simplifies the manufacturing process by establishing fixed formulations that require minimal additional processing or field preparation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The blend effectively meets soil nitrogen and potassium requirements while maintaining low phosphorus levels, allowing for environmentally friendly fertilizer application that adheres to nutrient management plans and reduces pollution risks.

Implementation Method 1

phosphorus binding agents like iron or aluminum chemicals, which supplies nitrogen needs while minimizing phosphorus availability

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a fertilizer including biosolids

Methodology Applied
Scientific EffectDecomposition (biological): Decomposition (biological)

Data Source

PatentUS8968440B1Fertilizer production
Publication Date: 2015.03.03 PHOSFIX FERTILIZER & SOIL AMENDMENT
  • US8968440B1 patent drawing
  • US8968440B1 patent drawing
  • US8968440B1 patent drawing

AI summary

The present invention provides a fertilizer utilizing the inexpensive waste and by-product materials of biosolids, gypsum, and/or other phosphorus binding agents, such as iron or aluminum chemicals or by-products with elevated levels of iron and aluminum. The combination of biosolids, gypsum and other phosphorus binding agents, such as iron or aluminum chemicals or by-products with elevated levels of iron and aluminum produces a fertilizer that provides for soil nitrogen needs while limiting the availability of phosphorous to minimize environmental pollution.