Biosolids Nitrification Denitrification Control

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Solution Overview

Problem

Existing nitrification and denitrification processes for digested biosolids are inefficient and require cooling, relying on alkaline compounds like lime, and struggle to control temperature effectively, especially since mesophilic microorganisms are inhibited at higher temperatures.

Innovation Solution

Implementing a system that measures and adjusts parameters such as pH, ORP, and oxygen content in digested biosolids to promote alternating nitrification and denitrification phases within the same reactor, without the need for alkaline compounds, using sensors and automated control systems to manage oxygen availability and temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If thermophilic digestion is used to treat sludge, then pathogenic microorganisms are inactivated and digestion efficiency is improved, but ammonia production increases and mesophilic microorganisms are inhibited

Engineering Contradiction:
Improvepathogen inactivationVSAvoidammonia production
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The system alternates between aeration phases (promoting nitrification) and anaerobic phases (promoting denitrification) in periodic cycles. During aeration, ammonia is converted to nitrate; during anaerobic phases, nitrate is converted back to nitrogen gas. This periodic switching resolves the contradiction by temporarily accepting ammonia production during thermophilic digestion, then systematically removing it through cyclic biological processes.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system changes key operational parameters including oxygen availability (aerobic/anaerobic switching), temperature (maintaining thermophilic range), and pH monitoring to control the nitrification-denitrification process. By dynamically adjusting these parameters, the system manages ammonia conversion efficiency while maintaining the benefits of thermophilic digestion.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If conventional nitrification and denitrification processes are applied to digested biosolids, then ammonia is reduced, but cooling systems and alkaline compounds like lime are required

Engineering Contradiction:
Improveammonia reductionVSAvoidcooling and alkalinity addition requirements
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The system uses the digested biosolids themselves as the carbon source for denitrification, eliminating the need for external carbon additives. The thermophilic digestion process produces sufficient organic matter that serves as electron donor for denitrifying bacteria, making the process self-sufficient and eliminating complex chemical addition systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system converts the harmful ammonia produced during thermophilic digestion into a beneficial resource. The ammonia serves as nitrogen source for nitrification, and the organic matter from digestion serves as carbon source for denitrification. What was previously a harmful byproduct becomes the fuel for the nitrification-denitrification process, eliminating need for external additives.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If automated control systems are implemented to manage oxygen content and parameters, then process efficiency and ammonia reduction are improved, but system complexity increases

Engineering Contradiction:
Improveammonia reduction efficiencyVSAvoidsensor and control system requirements
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system employs sensors that continuously monitor parameters such as oxidation-reduction potential (ORP), pH, and dissolved oxygen levels. This real-time feedback is fed to automated control systems that adjust aeration rates and phase timing accordingly. The feedback mechanism enables precise control of the nitrification-denitrification process, maximizing ammonia removal efficiency while adapting to changing process conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces ammonia and other byproducts by up to 70% without lime, eliminates the need for cooling and alkalinity addition, and enhances the quality of biosolids, making the process more cost-efficient and controllable.

Implementation Method 1

nitrification refers to a process of oxidizing nitrogen compounds with oxygen

Methodology Applied
Scientific EffectNitrification: Oxidation

Implementation Method 2

denitrification refers to the reduction of nitrate to nitrogen gas

Methodology Applied
Scientific EffectDenitrification: Reduction

Implementation Method 3

aeration refers to the introduction of air or another oxygen-containing gas into the digested biosolids

Methodology Applied
Scientific EffectAeration: Aeration

Data Source

PatentUS8221627B2Nitrification and denitrification of digested biosolids
Publication Date: 2012.07.17 THERMAL PROCESS SYSTEMS LLC
  • US8221627B2 patent drawing
  • US8221627B2 patent drawing
  • US8221627B2 patent drawing

AI summary

Processes and apparatus are provided for the nitrification and denitrification of digested biosolids. The rate of nitrification/denitrification is controlled by sensing the amount of oxygen or another parameter in the digested biosolids and adjusting the amount of oxygen supplied to the biosolids, such as through automated adjustment of an aeration device. To promote nitrification, the amount of oxygen available in the digested biosolids is increased. To promote denitrification, the amount of oxygen available in the digested biosolids is decreased. The processes and apparatus are well suited for reducing the concentration of ammonium in biosolids or off-gas resulting from aerobic thermophilic digestion of wastewater sludges. The processes and apparatus are well suited for reducing the dosage of chemicals required for dewatering operations of biosolids.