Bipolar Electrosurgical Instrument Impedance Control

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Solution Overview

Problem

Existing bipolar electrosurgical instruments do not provide optimal transfer of electrical power to tissue, resulting in suboptimal tissue sealing times during surgical procedures.

Innovation Solution

A bipolar electrosurgical system with a controller that manages radio frequency energy delivery to electrodes on movable jaw members, adjusting voltage levels and impedance measurements to optimize sealing, including an initialisation stage, heating stage, sealing stage, and completion stage, with monitoring for short circuits and open circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If existing bipolar electrosurgical instruments are used, then the structure is simple and easy to operate, but the electrical power transfer to tissue is not optimal resulting in longer sealing times

Engineering Contradiction:
Improvesealing speedVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements dynamic control of radio frequency energy delivery through multiple stages (initialisation, heating, sealing, completion) with real-time impedance monitoring. The controller dynamically adjusts voltage levels and power delivery based on measured tissue impedance, transitioning from static to dynamic operation to optimize sealing speed while managing device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates impedance sensing between the first and second electrodes that provides real-time feedback to the controller. This feedback mechanism allows the controller to monitor tissue state and adjust RF energy delivery accordingly, improving sealing efficiency through closed-loop control while adding measurement and control components.

Inventive Principle:
Principle #23Feedback

2Productivity

If higher power is applied to reduce sealing time, then sealing speed improves, but risk of tissue damage and harmful effects increases

Engineering Contradiction:
Improvesealing speedVSAvoidtissue damage risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts power delivery through staged voltage profiles rather than applying constant high power. The controller transitions through initialization, heating, sealing, and completion stages with varying voltage levels, optimizing sealing speed while preventing tissue damage through controlled power escalation and termination.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Real-time impedance monitoring provides feedback on tissue state during RF delivery. The controller uses this feedback to detect when sealing is complete and to prevent excessive energy delivery that could cause tissue damage, thereby reducing harmful effects while maintaining efficient sealing speed.

Inventive Principle:
Principle #23Feedback

Solution Approach 3:

The initialization stage performs preliminary low-power conditioning before the main sealing process. This preliminary action prepares the tissue for subsequent higher-power sealing while minimizing initial damage risk, and establishes baseline impedance measurements for safe power delivery during the sealing stage.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves improved tissue sealing by dynamically controlling radio frequency energy delivery, ensuring efficient and consistent sealing of tissues, reducing sealing times and enhancing the reliability of the sealing process.

Implementation Method 1

sealing is typically achieved using application of radio frequency energy delivered to the tissue being sealed by electrodes mounted on the opposed jaws of the instrument

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a radio frequency signal generator operable to supply a radio frequency signal to the first and second electrodes via the power cable

Methodology Applied
Scientific EffectRadio frequency electromagnetic energy: Electromagnetic Induction

Implementation Method 3

to measure an impedance between the first and second electrodes during supply of the controlled voltage level

Methodology Applied
Scientific EffectElectrical impedance: Electrical Resistance

Data Source

PatentUS20240000501A1Bipolar electrosurgical instruments
Publication Date: 2024.01.04 GYRUS ACMI INC
  • US20240000501A1 patent drawing
  • US20240000501A1 patent drawing
  • US20240000501A1 patent drawing

AI summary

A bipolar surgical instrument comprises a body first and second opposed jaws located at the distal end of a shaft, the first jaw being movable with respect to the second jaw between an open position in which the first and second jaws are spaced apart from one another, and a closed position in which the first and second jaws are adjacent one another. The first and second elongate jaw members have respective first and second electrodes. A controller is operable to determine a boiling point for tissue between the jaws using a measure of impedance therebetween.