Bipolar Ionization Electrode Structure to Minimize Corona Discharge

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Solution Overview

Problem

Current bipolar ionization devices with glass tubes are fragile, require frequent and costly replacements, consume excessive energy, and produce undesirable corona discharges.

Innovation Solution

A bipolar ionization device with a brass or stainless steel anode and a stainless steel cathode that partially circumscribes the anode, featuring a power input terminal and an electrically insulated base, minimizing the need for replacement parts and energy consumption while reducing corona discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a glass tube is used to surround the cathode, then the device structure is complete and enclosed, but the device becomes fragile and requires frequent replacement

Engineering Contradiction:
Improvedevice durabilityVSAvoidglass tube fragility
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent removes the glass tube from the ionization device structure entirely. The cathode is no longer enclosed by glass, eliminating the fragility issue while maintaining the essential ionization function through direct exposure of the electrode structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By eliminating the glass tube, the patent transforms the device from requiring expensive replacement of fragile components to using durable metal components that can be easily replaced or maintained without high cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Use of energy by moving object

If a glass tube is used to enclose the cathode, then the structure is sealed, but energy consumption increases due to corona discharge

Engineering Contradiction:
Improveenergy consumptionVSAvoidcorona discharge
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The glass tube that caused corona discharge is removed from the structure. The cathode operates without glass enclosure, eliminating the dielectric breakdown issue that produced harmful corona discharge and excessive energy consumption.

Inventive Principle:
Principle #2Taking out (Extraction)

3Duration of action of stationary object

If a glass tube is used, then the device is enclosed, but the glass tube breaks down over time requiring expensive replacement

Engineering Contradiction:
Improveservice lifeVSAvoidreplacement cost
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The glass tube is completely removed from the design, eliminating its time-dependent breakdown issue. The metal cathode structure provides indefinite service life without the degradation problems inherent to glass materials.

Inventive Principle:
Principle #2Taking out (Extraction)

4Object-generated harmful factors

If high voltage is applied to break down glass dielectric strength, then the glass tube can be penetrated, but undesirable ozone is produced through corona discharge

Engineering Contradiction:
Improveozone productionVSAvoidvoltage requirement
Core Design Contradiction:
Object-generated harmful factorsVSPower

Solution Approach 1:

The glass tube that required high voltage breakdown is removed. The device operates at lower voltages without glass, eliminating the dielectric breakdown process that generated harmful ozone through corona discharge.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a durable, energy-efficient bipolar ionization device that minimizes corona discharge and eliminates the need for expensive replacements, enhancing air ionization performance.

Implementation Method 1

Bipolar ionization device that includes an anode that is partially circumscribed by a cathode

Methodology Applied
Scientific EffectIonization: Ionisation

Data Source

PatentUS8861167B2Bipolar ionization device
Publication Date: 2014.10.14 GLOBAL PLASMA SOLUTIONS INC
  • US8861167B2 patent drawing
  • US8861167B2 patent drawing
  • US8861167B2 patent drawing

AI summary

The present invention provides methods and systems for a bipolar ionization device that includes an electrically insulated base, a power input terminal, an anode engaged to the base and the power input terminal, a cathode that partially circumscribes the anode, and plurality of tines extending perpendicularly from the anode having a lower portion and a top portion, wherein the lower portion is engaged to the anode and is wider than the top portion.