Bipolar PV Bus Layout for Overvoltage Redundancy Protection

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Solution Overview

Problem

Conventional photovoltaic systems face challenges in safely handling higher voltage levels, leading to increased difficulty in selecting power devices that meet safety regulations and risking damage due to excessive voltages.

Innovation Solution

A bipolar photovoltaic system with three direct current buses and dual controllers for overvoltage detection, implementing redundancy protection through heartbeat signals and logic circuits to ensure safe operation even if one controller fails.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the voltage level of the photovoltaic system is increased, then the power generation capacity is improved, but the voltage withstanding requirement of power devices becomes more difficult to meet

Engineering Contradiction:
Improvepower generation capacityVSAvoidvoltage withstanding requirement
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent divides the high-voltage direct current system into two separate low-voltage systems by introducing a neutral bus, creating a bipolar configuration where positive and negative inverters each handle half the total voltage. This segmentation allows power devices to withstand lower voltages while the system operates at higher power levels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The neutral bus acts as an intermediary element that enables the bipolar configuration. It provides a reference potential that allows the positive and negative inverters to operate independently at lower voltage levels while collectively handling the full power generation capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a single controller is used for overvoltage detection, then the device complexity is reduced, but the reliability of overvoltage protection deteriorates

Engineering Contradiction:
Improvecontroller quantityVSAvoidovervoltage protection reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent assigns dedicated controllers to specific inverters (positive inverter controller for positive bus, neutral inverter controller for neutral bus), enabling localized overvoltage detection and protection. Each controller monitors its own inverter's output voltage independently, ensuring reliable protection while maintaining manageable system complexity.

Inventive Principle:
Principle #3Local quality

3Device complexity

If conventional unipolar photovoltaic system is used, then the system structure is simple, but the power device selection becomes more difficult due to high voltage requirements

Engineering Contradiction:
Improvesystem structureVSAvoidpower device selection
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The bipolar photovoltaic system segments the high-voltage single-phase output into two separate low-voltage single-phase outputs through the introduction of a neutral bus. This allows the use of power devices with lower voltage ratings while maintaining the same total power output capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a conventional unipolar configuration to a bipolar configuration by adding a neutral bus dimension, creating three distinct voltage levels (positive, neutral, negative) instead of two. This dimensional change enables the use of lower-voltage power devices while achieving the same or higher power generation capacity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12476455B2Bipolar photovoltaic system, power supply system, and redundancy protection method
Publication Date: 2025.11.18 HUAWEI DIGITAL POWER TECH CO LTD
  • US12476455B2 patent drawing
  • US12476455B2 patent drawing
  • US12476455B2 patent drawing

AI summary

A power supply system including three output ends of a power converter respectively connected to a first end of a positive/negative direct current bus and a first end of a neutral bus; two input ends of a first inverter respectively connected to a second end of the positive direct current bus and a second end of the neutral bus; two input ends of a second inverter respectively connected to a second end of the neutral bus and a second end of the negative direct current bus; a controller outputs an overvoltage alarm signal when at least one of the following conditions is met: a to-ground voltage of the positive/negative direct current bus or a to-ground voltage of the neutral bus is greater than or equal to the preset threshold.