Bipolar Separator Charge Layers for Blocking Battery Dendrites

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current secondary batteries face challenges in increasing power and energy density while maintaining safety, particularly due to dendrite growth and penetration issues in metal anode batteries, which lead to rapid degradation and cell failures.

Innovation Solution

The implementation of a bipolar separator with oppositely charged layers, where a negatively charged layer regulates metal ion transport and a positively charged layer inhibits dendrite growth and penetration, enhancing uniform ionic flux and preventing internal short-circuiting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If metal anodes are implemented to increase energy density, then theoretical energy density is improved, but dendrite penetration through porous separator occurs leading to safety issues

Engineering Contradiction:
Improveenergy densityVSAvoidsafety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The separator is designed with spatially varying charge distributions, including negatively charged regions adjacent to the metal anode to regulate ion flux and positively charged regions to block dendrite penetration. This local differentiation of functional properties allows simultaneous achievement of high energy density and safety by addressing different aspects of the dendrite problem in different spatial zones.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The separator combines multiple charged regions with different electrostatic properties into a single composite structure. This includes inert porous plastic film base material modified with distributed negative and positive charges, creating a multi-functional composite that can both regulate ion transport and prevent dendrite penetration, thereby enabling safe high-energy-density battery operation.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If negative surface charges are introduced on pore walls to regulate metal ion transport, then uniform incoming ion flux is improved, but localized high current densities still cause penetrations

Engineering Contradiction:
Improveion flux uniformityVSAvoidpenetration resistance
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The separator features distinct negatively charged regions and positively charged regions in different spatial locations. The negative regions adjacent to the metal anode enforce uniform ion flux distribution, while the positive regions positioned to intercept dendrite growth paths provide localized blocking function. This spatial differentiation resolves the contradiction by assigning specialized functions to different zones.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The positively charged regions are pre-positioned in the separator structure to counteract and block dendrite penetration before it can propagate through the entire separator. This preliminary defensive arrangement prevents the harmful effect of localized high current densities from causing catastrophic failures, even when negative charges create uniform flux.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design extends battery life by autonomously blocking dendrite growth and penetration, enabling high-loading, fast-charging, and long cycle-life metal batteries, as demonstrated in lithium and zinc metal batteries with improved dendrite growth dynamics and extended penetration capacity.

Implementation Method 1

introducing negative surface charges on the pore walls of separators have been exploited to enforce a uniform incoming Li-ion flux toward more uniform electrodeposition

Methodology Applied
Scientific EffectElectrostatic interaction: Electrostatics

Implementation Method 2

a positively charged region to facilitate blocking the local metal penetration

Methodology Applied
Scientific EffectElectrostatic repulsion: Electrostatics

Data Source

PatentUS20240363908A1Separators having oppositely-charged regions and secondary batteries including the same
Publication Date: 2024.10.31 WASHINGTON UNIV IN SAINT LOUIS
  • US20240363908A1 patent drawing
  • US20240363908A1 patent drawing
  • US20240363908A1 patent drawing

AI summary

An electrode assembly for an energy storage device, an energy storage device including one or more of the electrode assembly, and methods of assembling and operating the same. The electrode assembly includes an electrode, a counter electrode, and a separator between the electrode and the counter electrode. The separator includes a porous medium defining opposing major surfaces facing the electrode and the counter electrode, respectively, a first charged layer located at a first of the major surfaces, and a second, oppositely charged layer located at a second of the major surfaces.