Bipolar Transistor Isolation Using Trench Structures

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Solution Overview

Problem

Current bipolar junction transistor fabrication methods lack improved device structures and design structures that enhance performance, particularly in high-frequency applications like RFICs, where device performance is critical for efficient charge flow and integration with CMOS transistors.

Innovation Solution

The method involves forming a collector region in a substrate, creating intrinsic base and emitter layers, and using trench isolation structures filled with electrical insulators to define isolation structures, which are arranged transversely to enhance device performance and integration with CMOS transistors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional bipolar junction transistor fabrication methods are used, then device structure is simple, but device performance in high-frequency applications is insufficient

Engineering Contradiction:
Improvedevice performanceVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device structure is segmented into distinct functional regions including collector region, intrinsic base layer, extrinsic base layer, and emitter region. Isolation structures are introduced to separate adjacent bipolar junction transistors, enabling independent operation and improved performance characteristics for high-frequency applications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the device are assigned different material compositions and doping concentrations optimized for their specific functions. The intrinsic base layer has different properties than the extrinsic base layer, and isolation structures are placed at specific locations to provide electrical insulation where needed while maintaining conductivity in active regions.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If bipolar junction transistors are integrated with CMOS transistors in BiCMOS circuits, then positive characteristics of both transistor types are utilized, but fabrication process complexity increases

Engineering Contradiction:
Improveintegration capabilityVSAvoidfabrication process
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fabrication process is designed to accommodate both bipolar junction transistor and CMOS transistor formation using shared process steps. Common layers such as the substrate, isolation structures, and interconnect structures serve both bipolar and CMOS devices, enabling efficient BiCMOS integration while maintaining process compatibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If trenches are formed to create isolation structures, then electrical insulation between adjacent transistors is improved, but manufacturing steps increase

Engineering Contradiction:
Improveelectrical insulationVSAvoidfabrication steps
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Trenches for isolation structures are formed at an early stage in the fabrication process, before active device layers are deposited. This preliminary action allows subsequent layers to be formed over the isolation structures without requiring additional trench formation steps, integrating the isolation process into the overall fabrication flow efficiently.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The trenches are filled with electrical insulator material that acts as an intermediary between adjacent bipolar junction transistors. This insulator material provides the necessary electrical isolation while allowing the transistors to be fabricated using standard semiconductor processing techniques.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9318584B2Isolation scheme for bipolar transistors in BiCMOS technology
Publication Date: 2016.04.19 GLOBALFOUNDRIES US INC
  • US9318584B2 patent drawing
  • US9318584B2 patent drawing
  • US9318584B2 patent drawing

AI summary

Device structures and design structures for a bipolar junction transistor. The device structure includes a collector region in a substrate, a plurality of isolation structures extending into the substrate and comprised of an electrical insulator, and an isolation region in the substrate. The isolation structures have a length and are arranged with a pitch transverse to the length such that each adjacent pair of the isolation structures is separated by a respective section of the substrate. The isolation region is laterally separated from at least one of the isolation structures by a first portion of the collector region. The isolation region laterally separates a second portion of the collector region from the first portion of the collector region. The device structure further includes an intrinsic base on the second portion of the collector region and an emitter on the intrinsic base. The emitter has a length transversely oriented relative to the length of the isolation structures.