Bird Beak Ceramic Powder for Biomedical Applications

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Solution Overview

Problem

Current biomedical and industrial ceramic materials face challenges such as immune rejection, disease transmission, supply limitations, and low bone regeneration when sourced from human or animal bones, and lack of development from new natural sources with competitive pricing for mass production.

Innovation Solution

A method for preparing ceramic powder from a bird's beak, involving retrieval, removal of heterologous substances using hydrogen peroxide or heat treatment, and pulverization to produce ceramic powder suitable for biomedical or industrial applications, which can be mixed with other ceramic powders or polymers to form materials with enhanced biocompatibility and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ceramic materials are sourced from human or animal bones, then biocompatibility and bone regeneration are improved, but immune rejection, disease transmission, and supply limitations occur

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidimmune rejection and disease transmission
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the beneficial ceramic component (hydroxyapatite) from bird beaks, separating it from the problematic organic components that cause immune rejection and disease transmission. This extraction process isolates the inorganic mineral phase that provides biocompatibility while eliminating the biological hazards associated with traditional bone-derived ceramics.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent utilizes bird beaks as a readily available, inexpensive, and ethically acceptable alternative source material. Bird beaks can be obtained without the complex ethical and safety issues surrounding human or animal bone harvesting, providing a sustainable and cost-effective source of ceramic material for biomedical applications.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If xenogeneic bone ceramic is used, then bone regeneration is improved, but supply limitation and ethical issues arise

Engineering Contradiction:
Improvebone regenerationVSAvoidsupply availability
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent applies bird beaks, which are typically discarded as waste material, to a new biomedical function. This multi-functional utilization transforms a common waste product into a valuable source of ceramic material, thereby increasing supply availability without requiring dedicated bone harvesting operations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The methodology enables self-sufficient production of ceramic material from abundant natural sources (bird beaks). The process requires minimal external intervention and can be performed locally, reducing dependence on centralized bone banks and improving overall supply availability for bone regeneration applications.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If artificially synthesized bone is used, then cost and disease transmission are reduced, but bone regeneration quality and healing effect deteriorate

Engineering Contradiction:
Improveproduction costVSAvoidbone regeneration quality
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the synthesis parameters to produce ceramic material with specific crystalline structure and purity characteristics that match natural bone. By controlling parameters such as calcination temperature and duration, the process generates hydroxyapatite with optimal properties for bone regeneration, bridging the gap between cost-effective synthesis and high-quality regeneration outcomes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ceramic materials derived from bird beak powder offer safer, more biocompatible, and cost-effective alternatives for both biomedical and industrial use, with improved safety and mass production capabilities compared to existing sources, while maintaining superior mechanical properties.

Implementation Method 1

removal of heterologous substances remained in the bone of the bird's beak after the step of (a) may be carried out by (i) the treatment with a chemical reagent selected from the group consisting of an aqueous solution of a hydrogen peroxide, urea hydrogen peroxide, sodium percarbonate, a compound containing hydrogen peroxide and a mixture thereof

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

removal of heterologous substances remained in the bone of the bird's beak after the step of (a) may be carried out by (i) the treatment with a chemical reagent selected from the group consisting of an aqueous solution of a hydrogen peroxide, urea hydrogen peroxide, sodium percarbonate, a compound containing hydrogen peroxide and a mixture thereof or (ii) heat treatment

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 3

preparing ceramic powder by pulverizing the retrieved bone of the bird's beak

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentEP2783707B1Production method for biomedical and industrial material using ceramic derived from birds' beaks
Publication Date: 2020.03.25 CHUNGBUK NAT UNIV IND ACADEMIC COOP FOUNDATION
  • EP2783707B1 patent drawingFigure 1
  • EP2783707B1 patent drawingFigure 2
  • EP2783707B1 patent drawingFigure 3

AI summary

The present invention relates to a method for preparing a ceramic powder from a bone of a bird's beak, a method for preparing biomedical or industrial ceramic materials by using the ceramic powder derived from a bone of a bird's beak, and a biomedical or industrial ceramic material prepared by the method thereof. The use of the present ceramic powder for manufacturing biomedical or industrial ceramic materials is safer than the use of the ceramic powder derived from allogenic bone or xenogeneic bone. In addition, the ceramic powder of the present invention can be prepared on a mass production basis. Furthermore, the ceramic material prepared using the ceramic powder of the present invention is more biocompatible than that prepared using artificially synthetic ceramic.