Birefringence Optical Sheet for LCD Light Concentration

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Solution Overview

Problem

Liquid crystal display (LCD) devices face issues with light concentration efficiency due to the split or collapse of prism patterns between the light guide plate and prism sheet, leading to uneven brightness and the 'white spot phenomenon, especially under external impacts.

Innovation Solution

A birefringence optical sheet with first prism mountains of low refractive index and second prism mountains of higher refractive index is interposed between the liquid crystal panel and the light guide plate, optimizing the refractive angles to prevent pattern splits and enhance light concentration efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single-layer prism sheet is used, then the structure is simple, but light concentration efficiency is poor and pattern splits easily under external impact

Engineering Contradiction:
Improvepattern stabilityVSAvoidprism sheet structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The single-layer prism sheet is divided into two separate layers: a lower prism sheet with first prism mountains and an upper prism sheet with second prism mountains. This segmentation allows each layer to perform specific optical functions independently, improving light concentration efficiency while reducing pattern split through the distribution of mechanical stress across multiple layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite prism sheet structure combining two different prism patterns with different refractive indices. The lower prism sheet has a first refractive index and the upper prism sheet has a second refractive index, creating a composite optical system that optimizes both light concentration and structural stability under external impact.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the refractive index is increased to improve light concentration, then light concentration efficiency improves, but the risk of pattern split and white spot phenomenon increases

Engineering Contradiction:
Improvelight concentration efficiencyVSAvoidpattern stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Different regions of the optical system are assigned different refractive indices: the lower prism sheet has a first refractive index optimized for initial light concentration, while the upper prism sheet has a second refractive index optimized for final light direction control. This local quality differentiation allows each region to contribute to light concentration without any single region bearing excessive optical stress that would cause pattern split.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the refractive index parameter across different layers rather than using a uniform high refractive index throughout. By gradiently distributing refractive index values from the lower to upper layers, the system achieves high overall light concentration efficiency while preventing the concentration of mechanical stress that would lead to pattern split and white spot phenomenon.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If a prism light guide plate is used, then light can be emitted from the side surface, but friction with the reflective plate causes pattern collapse

Engineering Contradiction:
Improvelight emission capabilityVSAvoidprism pattern integrity
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The invention introduces a protective layer between the prism light guide plate and the reflective plate beforehand. This protective layer acts as a cushion that prevents direct friction and mechanical contact between the prism pattern and the reflective plate, thereby preventing pattern collapse while maintaining the light emission capability from the side surface.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

A protective intermediate layer is introduced between the prism light guide plate and the reflective plate to mediate their interaction. This intermediary layer prevents direct mechanical contact and friction between the two components, protecting the prism pattern integrity while allowing the light emission function to continue operating effectively.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents pattern splits and improves light concentration, ensuring uniform brightness and enhanced image quality by refracting light perpendicular to the liquid crystal panel, thus overcoming the limitations of existing LCD devices.

Implementation Method 1

a birefringence optical sheet disposed between the liquid crystal panel and the light guide plate, and the birefringence optical sheet having a first prism pattern with a first refractive index, the pattern facing the liquid crystal panel, and a second prism pattern with a second refractive index higher than the first refractive index, the pattern facing the light guide plate

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS8558966B2Liquid crystal display device including back light having improved light concentration efficiency
Publication Date: 2013.10.15 LG DISPLAY CO LTD
  • US8558966B2 patent drawing
  • US8558966B2 patent drawing
  • US8558966B2 patent drawing

AI summary

A liquid crystal display device capable of preventing a split between a light guide plate and a prism sheet disposed at an upper side thereof and improving concentration efficiency, the device including a liquid crystal panel configured to represent an image, a lamp disposed below the liquid crystal panel to provide light to the liquid crystal panel, a light guide plate having the lamp disposed at least at one side thereof, and a birefringence optical sheet disposed between the liquid crystal panel and the light guide plate, and having a first prism pattern with a first refractive index, the pattern facing the liquid crystal panel, and a second prism pattern with a second refractive index higher than the first refractive index, the pattern facing the light guide plate.