BiRuCo M-Type Hexaferrite Composition for Low-Loss High Frequencies

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Solution Overview

Problem

Developing ferrite materials for high-frequency applications is challenging due to high magnetic loss in existing hexaferrites, limiting their use in ultrahigh frequency and microwave devices.

Innovation Solution

A BiRuCo-M-type ferrite composition with the formula Me1-xBixCoyRuzFe12-tO19 is developed, where Me can be Sr, Pb, or Ba, and Co and Ru can be partially replaced by Zn, Cu, or Mg and Ti, Sn, or Zr, respectively, to reduce magnetic loss and enhance permeability and operating frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional hexaferrite materials are used, then magnetic properties are achieved, but magnetic loss increases at high frequencies

Engineering Contradiction:
Improvemagnetic lossVSAvoidperformance in high frequency applications
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent applies parameter changes by systematically varying the substitution levels of Bi (x=0.01 to 0.5), Co (y=0.1 to 2), and Ru (z=0 to 4) in the ferrite formula Me1-xBixCoyRuzFe12-tO19. This optimization of compositional parameters achieves minimum magnetic loss at specific substitution ratios while maintaining high-frequency performance reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite ferrite material by combining multiple elements (Me, Bi, Co, Ru, Fe) in specific proportions within the M-type hexaferrite structure. This multi-element composite approach synergistically reduces magnetic loss while preserving magnetic properties for high-frequency applications

Inventive Principle:
Principle #40Composite materials

2Speed

If ferrite materials are substituted to improve magnetic loss, then performance at high frequency improves, but magnetic loss increases

Engineering Contradiction:
Improveoperating frequencyVSAvoidmagnetic loss
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent resolves this contradiction by precisely controlling substitution parameters within optimal ranges: Bi substitution x=0.01 to 0.5, Co substitution y=0.1 to 2, and Ru substitution z=0 to 4. These parameter optimizations simultaneously achieve high operating frequency (S-L band) and minimize magnetic loss, preventing the trade-off from manifesting

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If antenna elements are miniaturized, then device compactness improves, but performance maintenance becomes challenging

Engineering Contradiction:
Improveantenna sizeVSAvoidperformance in high frequency applications
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent enables miniaturization while maintaining performance by optimizing the magnetic properties of the ferrite material through parameter changes in composition. The enhanced permeability and controlled magnetic loss in the BiRuCo-M-type ferrite allow smaller antenna dimensions to achieve the same electromagnetic performance as larger conventional antennas

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The BiRuCo-M-type ferrite exhibits high permeability, low magnetic loss, and suitable frequency range for S-L band applications, making it suitable for use in antennas and inductors with improved performance and miniaturization.

Implementation Method 1

hexagonal ferrites, or hexaferrites, are a type of iron-oxide ceramic compound that has a hexagonal crystal structure and exhibits magnetic properties

Methodology Applied
Scientific EffectFerromagnetism: Ferromagnetism

Implementation Method 2

most ferrite materials exhibit relatively high magnetic loss at high frequencies

Methodology Applied
Scientific EffectMagnetic loss: Magnetic Hysteresis

Implementation Method 3

sintering the ferrite precursor compounds in an oxygen atmosphere to form the BiRuCo-M-type ferrite

Methodology Applied
Scientific EffectSintering: Sintering

Data Source

PatentUS11827527B2Bismuth ruthenium M-type hexaferrite
Publication Date: 2023.11.28 ROGERS CORP
  • US11827527B2 patent drawing

AI summary

In an aspect, a ferrite composition comprises a BiRuCo-M-type ferrite having the formula Me1-xBixCoyRuzFe12-tO19, wherein Me is at least one of Sr, Pb, or Ba; x is 0.01 to 0.5; y is 0.1 to 2; z is 0 to 4, and t is 0 to 4; wherein the Co can be at least partially replaced by at least one of Zn, Cu, or Mg by an amount of less than y, and the Ru can be at least partially replaced by at least one of Ti, Sn, or Zr, where the substitution amount is not more than z or is less than z.