Bis(hydroxyalkyl)mercaptosuccinates for Reversible Polymer Crosslinking

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Solution Overview

Problem

There is a need for mercapto succinic acids and derivatives that are useful in polymerization, particularly for synthesizing bioresorbable polymers and hydrogels with reversible crosslinking properties, as well as applications in hair treatments and heavy metal scavenging.

Innovation Solution

The development of compounds with specific functional groups, such as bis(hydroxyalkyl)mercaptosuccinates, which can be used to produce polymers and copolymers with thiol pendant groups, allowing for reversible crosslinking through disulfide linkages, and can be synthesized using various esterification reaction conditions and catalysts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mercapto succinic acid derivatives are used for polymer cross-linking, then reversible crosslinking properties are achieved, but the complexity of synthesizing specific derivatives increases

Engineering Contradiction:
Improvereversible crosslinking propertiesVSAvoidsynthesis complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The synthesis is divided into modular steps: (1) protecting the thiol group as thioester, (2) esterifying hydroxyl groups with diols, (3) deprotecting thiol group. This segmentation allows independent optimization of each step and simplifies the overall synthesis of complex derivatives

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The thiol group is protected as a thioester before esterification reactions. This preliminary protection prevents unwanted side reactions and enables selective modification of hydroxyl groups, simplifying the synthesis of derivatives with specific functional groups

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If a wide variety of mercapto succinic acid derivatives are synthesized, then application versatility is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveapplication versatilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

A universal synthesis platform is established using mercapto succinic acid as core substrate, which can be derivatized with various diols (ethylene glycol, propylene glycol, butylene glycol, etc.) to produce derivatives suitable for different applications including bioresorbable polymers, hydrogels, and metal scavenging materials

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Systematic variation of parameters including diol chain length, diol structure (linear/branched), and substitution patterns allows tuning of derivative properties for specific applications while maintaining a consistent synthesis methodology

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If specific esterification conditions and catalysts are used, then manufacturing precision is improved, but the ease of manufacture decreases

Engineering Contradiction:
Improveesterification controlVSAvoidprocess simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

Thioester intermediates are used to protect and activate the thiol group during esterification. This intermediary approach enables precise control of reaction selectivity while using standard esterification catalysts, balancing manufacturing precision with ease of manufacture

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Chemical protection groups (thioesters) replace the need for complex mechanical or physical control methods to achieve selectivity. The chemical methodology provides precise control through molecular recognition and reactivity patterns rather than process engineering

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These compounds enable the production of biocompatible polymers and copolymers with a wide range of physical properties, including clear and colorless films, and can be used in applications such as tissue scaffolds, adhesives, and oxygen scrubbers, with the ability to form reversible disulfide linkages for controlled degradation.

Implementation Method 1

They can be readily crosslinked using an oxidizing agent or via a free radical reaction to form a disulfide linkage

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

The disulfide linkage can be reversibly cleaved, for example, by using a reducing agent

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 3

They also may find use in applications such as 'permanent' type hair treatments or as metal scavengers

Methodology Applied
Scientific EffectEsterification: Chemical Bonding

Data Source

PatentUS9187596B2Bis-(hydroxyalkyl)mercaptosuccinates
Publication Date: 2015.11.17 DROSKE JOHN P
  • US9187596B2 patent drawing
  • US9187596B2 patent drawing
  • US9187596B2 patent drawing

AI summary

The present invention provides bis(hydroxyalkyl)mercaptosuccinates of the formula:and derivatives thereof, where X1, X2, Z1, Z2, Y1, Y2, Ra, Rb, R1, and R2 are those defined herein. The present invention also provides methods for producing and using the same.