Bis-tridentate Ruthenium Osmium Carbene Complex Synthesis

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Solution Overview

Problem

The synthesis of bis-tridentate carbene complexes of ruthenium and osmium for OLED applications has been hindered by low yields due to difficulties in simultaneously activating central aryl C—H bonds and N-heterocyclic carbene (NHC)C—H bonds, limiting the availability of these compounds for use in organic light-emitting devices.

Innovation Solution

A novel synthetic method involving the use of metal salts like OsCl2(DMSO)4 and RuCl2(DMSO)4, combined with carbene precursors and a carbene forming agent such as silver oxide or copper(I) alkoxide, facilitates the formation of bis-tridentate carbene complexes in higher yields by leveraging the lability of DMSO ligands and generating reactive copper species, thereby overcoming the challenges of bond activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional methods are used to synthesize bis-tridentate carbene complexes, then the synthesis process is simple, but the yield is low due to difficulties in simultaneously activating central aryl C-H bonds and NHC C-H bonds

Engineering Contradiction:
ImproveyieldVSAvoidsynthesis process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The synthesis process is divided into two separate stages: first forming the carbene complex with simplified ligand activation, then subsequently introducing the tridentate carbene ligand. This segmentation avoids the difficulty of simultaneously activating both central aryl C-H bonds and NHC C-H bonds, thereby improving yield while keeping each individual step manageable in complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The method employs preliminary formation of ruthenium carbene precursors using readily available starting materials and standard coordination chemistry procedures before introducing the challenging tridentate carbene ligand. This preliminary action prepares the system in a more reactive state that facilitates subsequent ligand coupling with higher efficiency

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If conventional synthesis methods are used, then reagent requirements are simple, but the availability of bis-tridentate carbene complexes for OLED applications is limited

Engineering Contradiction:
Improveavailability for OLED applicationsVSAvoidamount of complex produced
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The synthesis method utilizes parameter changes including temperature control, solvent selection, and stoichiometric ratios to optimize the formation of bis-tridentate carbene complexes. By adjusting these parameters, the method achieves higher yields and improves the availability of these complexes for OLED applications without requiring complex reagent systems

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves good yields for the synthesis of bis-tridentate osmium and ruthenium carbene complexes, making them more viable for OLED applications by improving the efficiency of the complex formation process.

Implementation Method 1

a carbene forming agent such as silver oxide or copper(I) alkoxide, facilitates the formation of bis-tridentate carbene complexes

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

generating reactive copper species, thereby overcoming the challenges of bond activation

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

leveraging the lability of DMSO ligands and generating reactive copper species, thereby overcoming the challenges of bond activation

Methodology Applied
Scientific EffectLigand substitution:

Implementation Method 4

mixing a salt of formula MX2Ln with precursors of carbenes Q1 and Q2, wherein Q1 and Q2 are independently selected from a compound of formula II, a carbene forming agent, solvent, and heating the reaction mixture

Methodology Applied
Scientific EffectThermal activation: Heating

Data Source

PatentUS8754232B2Methods of making bis-tridentate carbene complexes of ruthenium and osmium
Publication Date: 2014.06.17 UNIVERSAL DISPLAY CORP
  • US8754232B2 patent drawing
  • US8754232B2 patent drawing
  • US8754232B2 patent drawing

AI summary

Novel polydentate carbene complexes of ruthenium and formulations containing the same are provided. Organic light emitting device containing the novel polydentate carbene complexes of ruthenium in an emissive layer are also provided. The novel polydentate carbene complexes of ruthenium may be particularly useful in OLEDs to provide devices having improved performance.