Alkaline Earth Metal-Complexed Bisamides Synthesis via Magnesium Reduction

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Solution Overview

Problem

The high cost of using butyllithium (BuLi) in the synthesis of metal amide bases for metallation reactions limits their industrial applicability, and there is a need for a more cost-effective alternative that does not rely on expensive reagents like lithium chloride.

Innovation Solution

A process involving the reduction of metal monoamides with elemental alkaline earth metals, such as magnesium or calcium, to produce alkaline earth metal-complexed metal bisamides, which can be used for metallation under mild conditions without the need for BuLi or lithium chloride, thereby reducing costs and improving selectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If butyllithium (BuLi) is used to synthesize metal amide bases, then high kinetic basicity and chemo-regioselectivity are achieved, but the cost of synthesis increases significantly

Engineering Contradiction:
Improvechemo-regioselectivityVSAvoidcost of synthesis
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive butyllithium with inexpensive alkaline earth metals (magnesium, calcium) as reducing agents. These cheap metals enable the synthesis of metal amide bases without requiring costly lithium reagents, thereby resolving the contradiction between selectivity and manufacturing cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the metal composition parameters by using alkaline earth metals instead of lithium, and by controlling the molar ratios of reactants (at least 0.5 equivalents of alkaline earth metal per equivalent of metal halide). This parameter change achieves cost reduction while maintaining the desired chemical selectivity.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If lithium chloride is used in metal amide base synthesis, then stable complexes are formed, but the production cost increases and salt burden increases

Engineering Contradiction:
Improvecomplex stabilityVSAvoidproduction cost
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent extracts and eliminates lithium chloride from the synthesis system, replacing it with alkaline earth metal halides. This removal of the expensive lithium component reduces both production cost and salt burden while the resulting alkaline earth metal complexes maintain sufficient stability for metallation reactions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent substitutes expensive lithium chloride with cheaper alkaline earth metal halides (magnesium or calcium halides). These inexpensive reagents form stable enough complexes for the intended applications, resolving the contradiction between stability and manufacturing cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Productivity

If traditional metallation reagents are used, then high reactivity is achieved, but the process becomes less suitable for sensitive organic compounds

Engineering Contradiction:
Improvemetallation reactivityVSAvoidcompatibility with sensitive compounds
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the metal reactivity parameters by using alkaline earth metals with different electronic properties compared to lithium. The resulting metal amide bases exhibit moderated reactivity that is sufficient for metallation while being gentler on sensitive organic compounds, thus resolving the contradiction between productivity and compatibility.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the preparation of alkaline earth metal-complexed metal bisamides suitable for sensitive organic compounds, offering improved chemo- and regioselectivity while reducing the salt burden and production costs, making the process more industrially viable.

Implementation Method 1

The reduction of the metal (M) by the elemental alkaline earth metal (AE), preferably by metallic magnesium and/or calcium, in the process according to the invention makes it possible to dispense with the use of costly BuLi.

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentUS9732100B2Preparation of alkaline earth metal-complexed metal bisamides from metal monoamides
Publication Date: 2017.08.15 BAYER CROPSCIENCE AG
  • US9732100B2 patent drawing
  • US9732100B2 patent drawing
  • US9732100B2 patent drawing

AI summary

The present invention relates to a process for preparing alkaline earth metal-complexed metal bisamides of the formula (I) from metal monoamides of the formula (II). The present invention further relates to a process for preparing alkaline earth metal monoamides of the formula (II-AE), to novel LiCl-free alkaline earth metal monoamides of the formula (II-AE-L), and to the use of these alkaline earth metal monoamides for metallation of aromatics, heteroaromatics, alkenes, alkynes and other organic compounds having activated C—H bonds.