Nanocrystalline Bismuth Fluoride Electrode for High Energy Density Batteries

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Solution Overview

Problem

Current lithium-ion battery cells have limitations in energy density due to the use of materials like LiCoO2, which have low specific and volumetric energy capacities, and are not environmentally friendly, while promising alternatives like bismuth fluoride have not been utilized effectively due to their insulating nature and lack of electrochemical activity as macromaterials.

Innovation Solution

Reducing the particle size of bismuth fluoride to the nanodimensional level and combining it with a conductive matrix, such as carbon, to enhance its electrochemical activity and energy storage capabilities, allowing for a reversible conversion reaction that increases energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bismuth fluoride is used as a macromaterial, then it has favorable thermodynamic conditions for high voltage electrode material, but it exhibits insulating nature and lack of electrochemical activity

Engineering Contradiction:
Improveelectrochemical activityVSAvoidinsulating nature
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The bismuth fluoride material is segmented into nanoscale particles (5-50 nm diameter), which fundamentally changes its electrochemical properties. The nanoscale segmentation increases surface area to volume ratio, enabling sufficient electrochemical activity while maintaining the favorable thermodynamic conditions for high voltage operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a composite material system consisting of nanoscale bismuth fluoride particles embedded in a conductive carbon matrix. This composite structure combines the high voltage thermodynamic advantages of BiF3 with the electrical conductivity of carbon, resolving the insulating nature problem while preserving electrochemical activity.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If traditional intercalation compounds like LiCoO2 are used, then the battery cell operates reliably, but the specific and volumetric energy densities are limited

Engineering Contradiction:
Improveenergy densityVSAvoidelectrochemical performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the fundamental reaction mechanism parameter from intercalation to conversion reaction. This parameter change enables utilization of all oxidation states of bismuth, achieving theoretical specific capacity of 905 mAh/g and gravimetric energy density of 905 Wh/kg, substantially exceeding the 150 mAh/g capacity of traditional LiCoO2 intercalation compounds.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The conversion reaction mechanism involves phase transitions between different oxidation states of bismuth (Bi3+ to Bi0). This phase transition capability allows complete utilization of the metal's redox chemistry, enabling much higher energy storage capacity compared to the limited intercalation process.

Inventive Principle:
Principle #36Phase transitions

3Quantity of substance

If particle size of bismuth fluoride is reduced to nanodimension, then electrochemical activity and energy density improve, but manufacturing complexity increases

Engineering Contradiction:
Improvespecific capacityVSAvoidnanofabrication process
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent employs a cost-effective high-energy ball milling approach to produce nanoscale bismuth fluoride particles, avoiding expensive and complex nanofabrication techniques. This simple mechanical milling method achieves the required nanoscale particle size (5-50 nm) with minimal equipment complexity and low manufacturing cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanocrystalline bismuth fluoride nanocomposite achieves higher specific and volumetric energy densities, improving the performance of lithium-ion battery cells by enabling a reversible conversion reaction that surpasses the energy storage capabilities of traditional materials like LiCoO2, while maintaining environmental compatibility.

Implementation Method 1

The reversible conversion reaction proceeds as follows: nLi++ne−+Men+XnLiX+Me where Me is a metal and X is O−2, S2−, N− or F−

Methodology Applied
Scientific EffectReversible conversion reaction: Redox Reactions

Implementation Method 2

combining it with a conductive matrix, such as carbon, to enhance its electrochemical activity and energy storage capabilities

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS7947392B2Bismuth fluoride based nanocomposites as electrode materials
Publication Date: 2011.05.24 RUTGERS THE STATE UNIV
  • US7947392B2 patent drawing
  • US7947392B2 patent drawing
  • US7947392B2 patent drawing

AI summary

The present invention relates to primary and secondary electrochemical energy storage systems, particularly to such systems as battery cells, which use materials that take up and release ions as a means of storing and supplying electrical energy. The present positive electrode composition comprises a nanocrystalline bismuth fluoride compound, which comprises Bi+3, and has a maximum energy density of 7170 Wh/l−1.