BiI3-PDMS Composite X-Ray Shielding via Porous Infiltration

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Solution Overview

Problem

Existing lead-based X-ray shielding materials face issues such as environmental concerns, human health hazards, poor fit, and heavy weight, necessitating the development of lightweight and flexible alternatives with excellent shielding performance.

Innovation Solution

A method for producing a lead-free X-ray shielding material using a BiI3-PDMS composite, where porous PDMS is immersed in a BiI3 solution to achieve uniform loading and enhance mechanical properties, resulting in a lightweight and flexible radiation shielding material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lead-based materials are used for X-ray shielding, then shielding performance is improved, but weight and environmental harm increase

Engineering Contradiction:
Improveshielding performanceVSAvoidweight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent changes the material composition parameters by replacing lead with bismuth iodide (BiI3) in a polydimethylsiloxane (PDMS) matrix. This substitution maintains shielding performance through the high atomic number of bismuth while reducing weight and eliminating lead's environmental toxicity, directly resolving the contradiction between shielding effectiveness and weight/harmfulness

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system combining BiI3 particles dispersed in a PDMS matrix. This composite structure allows the shielding function to be provided by the BiI3 particles while the PDMS matrix provides structural support and flexibility, achieving lightweight shielding performance that overcomes the limitations of traditional lead-based materials

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If BiI3 powder is simply mixed with PDMS, then material dispersion is improved, but uniformity and mechanical properties deteriorate

Engineering Contradiction:
Improvematerial dispersionVSAvoiduniformity
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent introduces a solvent as an intermediary medium to dissolve BiI3 and form a homogeneous solution before infiltration into the PDMS matrix. This intermediary step ensures uniform distribution of BiI3 throughout the PDMS, preventing aggregation and maintaining both dispersion and uniformity simultaneously

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes the porous structure of PDMS to facilitate uniform infiltration of the BiI3-containing solution. The porous network allows the solution to penetrate evenly throughout the matrix, ensuring consistent distribution of shielding particles while maintaining the structural integrity and mechanical properties of the PDMS

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The BiI3-PDMS composite material achieves a shielding ratio of 61% or greater at 60 kV and 57% or greater at 100 kV, offering a significant improvement over traditional materials, enabling the production of lightweight radiation shielding fibers and clothing for various industries.

Implementation Method 1

a third step of immersing the porous PDMS into the mixed solution such that the BiI3 is loaded into the porous PDMS

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

BiI3 is a compound of Bi (bismuth) which has excellent X-ray shielding ability

Methodology Applied
Scientific EffectX-ray absorption: Absorption (EM radiation)

Data Source

PatentUS20240233970A9BiI3-PDMS COMPOSITE MATERIAL FOR X-RAY SHIELDING AND MANUFACTURING METHOD THEREOF
Publication Date: 2024.07.11 PUKYONG NAT UNIV IND ACADEMIC COOPERATION FOUND
  • US20240233970A9 patent drawing
  • US20240233970A9 patent drawing
  • US20240233970A9 patent drawing

AI summary

A method for producing a lead-free X-ray shielding material using bismuth iodide is provided, the method including a first step of producing porous PDMS (Polydimethylsiloxane); a second step of producing a mixed solution of BiI3 and THF; and a third step of immersing the porous PDMS into the mixed solution such that the BiI3 is loaded into the porous PDMS to produce a BiI3-PDMS composite material.