Bistable Relay Control Circuit for Safe Power-Loss Reversion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Bistable relays pose safety risks during power failures as they may remain in an unintended switching state, lacking automatic reversion to their original state, which is critical in safety-relevant applications.

Innovation Solution

A control circuit with a first and second switching element in series, connected in parallel with an energy storage, allows the bistable relay to be switched between states using charging and discharging currents, and includes a monitoring circuit to ensure safe reversion to the original state during power loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a bistable relay is used to reduce power consumption, then energy efficiency is improved, but safety reliability deteriorates during power failures

Engineering Contradiction:
Improvepower consumptionVSAvoidsafety reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The monitoring circuit continuously monitors the supply voltage and prepares the switching elements for immediate action. When voltage loss is detected, the first switching element is already positioned to conduct discharge current through the relay coil, ensuring the relay returns to its initial state without delay. This preliminary preparation resolves the contradiction by maintaining safety reliability through proactive monitoring and readiness, while the bistable relay continues to provide low power consumption during normal operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The monitoring circuit acts as an intermediary between the power supply and the bistable relay. It detects power failures and triggers the switching elements to force the relay into a known safe state. This intermediary mechanism resolves the contradiction by adding a layer of safety control that ensures reliability during power failures, while the core bistable relay mechanism maintains its energy efficiency during normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a normal relay is used to ensure automatic state reversion, then safety reliability is improved, but power consumption increases

Engineering Contradiction:
Improvesafety reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The bistable relay inherently maintains its switching state without requiring continuous power, providing self-service during normal operation. The relay latches in its current state and only requires a pulse to switch states. This self-service capability resolves the contradiction by eliminating the need for continuous power consumption to maintain state, while the added monitoring circuit provides the necessary safety function during power failures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The monitoring circuit performs preliminary detection of power failures and triggers switching elements to force the relay into a safe state before the system can remain in an unsafe condition. This preliminary action ensures safety reliability matches that of normal relays, while the bistable relay's inherent latching capability maintains low power consumption during normal operation.

Inventive Principle:
Principle #10Preliminary action

3Use of energy by moving object

If the bistable relay remains in current switching state during power failure, then power consumption is reduced, but safety risk increases

Engineering Contradiction:
Improvepower consumptionVSAvoidsafety risk
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The monitoring circuit converts the potentially harmful situation of an unknown relay state during power failure into a beneficial controlled state. When voltage loss is detected, the circuit actively switches the relay to a predetermined safe state using the switching elements and energy storage device. This resolves the contradiction by transforming the safety risk into a controlled, predictable outcome while maintaining the low power consumption advantage of the bistable relay.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The monitoring circuit performs preliminary anti-action by detecting power failures and actively switching the relay to a safe state, preventing the harmful situation of an unintended switching state from occurring. This preliminary counter-action resolves the contradiction by eliminating the safety risk while the bistable relay continues to provide low power consumption during both normal operation and power failure conditions.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables safe and power-efficient switching of bistable relays, reducing power consumption by 90% compared to normal relays, ensuring reliable operation even during power failures.

Implementation Method 1

the control circuit comprises a first switching element and a second switching element arranged in series with the first switching element and a circuit branch with an energy storage

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The first switching element is set up to conduct a charging current of the energy storage through the bistable relay when the supply voltage is applied to the control circuit

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

The second switching element is set up to conduct a discharge current of the energy storage through the bistable relay when the supply voltage is separated from the control circuit

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP3881346B1Control circuit
Publication Date: 2023.12.20 PHOENIX CONTACT GMBH & CO KG
  • EP3881346B1 patent drawingFigure 1
  • EP3881346B1 patent drawingFigure 2

AI summary

The invention relates to a control circuit (200) for controlling a bistable relay (102), the bistable relay (102) having a first switching state and a second switching state. The control circuit (200) can be powered by a supply voltage and comprises a first switching element (204), a second switching element (205) arranged in series with the first switching element (204), and a circuit branch having an energy storage means (202). The circuit branch is arranged in parallel with the second switching element (205), and the bistable relay (102) can be arranged in the circuit branch. The first switching element (204) is designed to conduct a charging current of the energy storage means (202) through the bistable relay (102) when the supply voltage is applied to the control circuit (200), in order to put the bistable relay (102) into the second switching state. The second switching element (205) is designed to conduct a discharging current of the energy storage means (202) through the bistable relay (102) when the supply voltage is disconnected from the control circuit (200), in order to put the bistable relay (102) into the first switching state. The invention also relates to a circuit assembly.