Stiffness adjustment device

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Solution Overview

Problem

Existing stiffness adjustment devices for bedding assemblies, such as mattresses and spring boxes, often experience involuntary movement, leading to unexpected changes in stiffness, and existing solutions complicate fabrication and actuation.

Innovation Solution

A bistable stiffness adjustment device utilizing a resilient element, such as a spring blade, that undergoes greater resilient bending in an intermediate position, providing resistance to movement between interference and non-interference positions, allowing for stable stiffness maintenance without preventing voluntary actuation, and incorporating a rotary part that can turn between these positions to restrict deformation without enlarging the device's footprint.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a ratchet device or guide slots are used to prevent involuntary movement, then stability is improved, but device complexity increases

Engineering Contradiction:
ImprovestabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the physical state and geometric parameters of the resilient element to create position-dependent stiffness. By designing the element with varying cross-sectional properties along its length, it naturally provides stable equilibrium positions without requiring complex mechanical locking mechanisms like ratchets or guide slots.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The resilient element serves its own stabilization function through its inherent elastic properties and geometric design. It automatically maintains stable positions and prevents involuntary movement through its own structural characteristics, eliminating the need for separate stabilization components.

Inventive Principle:
Principle #25Self-service

2Reliability

If the resilient element is designed to resist movement in intermediate positions, then stability is improved, but ease of operation may worsen

Engineering Contradiction:
ImprovestabilityVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system transitions from a static stabilization approach to a dynamic one where the resilient element's stiffness varies with position. The element is designed to be compliant during the transition phase (intermediate positions) and stiff at the target positions, allowing easy actuation while maintaining stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The resilient element is pre-configured with geometric properties that create resistance only when needed. The varying cross-section is designed beforehand to provide stabilizing force at equilibrium positions while remaining compliant during intentional transitions, anticipating and counteracting only the unwanted involuntary movements.

Inventive Principle:
Principle #9Preliminary anti-action

3Adaptability or versatility

If a rotary part is used to adjust stiffness, then adaptability is improved, but device footprint increases

Engineering Contradiction:
Improvestiffness adjustabilityVSAvoidfootprint
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The rotary adjustment mechanism is integrated within the existing spring assembly structure. The rotary part operates within the vertical space of the spring, nesting the adjustment function inside the existing footprint rather than adding external adjustment mechanisms that would increase the horizontal footprint.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent moves the adjustment mechanism from a horizontal plane to a vertical dimension by using a rotary part that operates along the spring's compression axis. This allows stiffness adjustment without increasing the horizontal footprint of the bedding assembly.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures stable and adjustable stiffness without involuntary changes, simplifying the device's operation and fabrication, and allows for simultaneous adjustment of multiple springs, maintaining selected stiffness while being easy to implement and operate.

Implementation Method 1

a resilient element which is subjected in the intermediate position to resilient bending which is greater than in the interference and non-interference positions

Methodology Applied
Scientific EffectResilient bending: Elasticity

Implementation Method 2

when not stressed, the spring blade may be curved. Thus, the resilient bending in the intermediate position may be contrary to the curvature of the unstressed resilient blade, and the relaxation of the spring blade towards its naturally curved configuration may provide a return force towards the interference and non-interference positions

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentUS10932586B2Stiffness adjustment device
Publication Date: 2021.03.02 TOURNADRE STANDARD GUM
  • US10932586B2 patent drawing
  • US10932586B2 patent drawing
  • US10932586B2 patent drawing

AI summary

The invention relates to the field of furnishing. In particular, the invention relates to a stiffness adjustment device movable between an interference position for imposing a restriction on the deformation of a seat, back or bedding spring, and a non-interference position for releasing the spring from the restriction. The stiffness adjustment device comprises a resilient element, e.g. such as a flexible blade and, as it moves between the interference and non-interference positions it passes through an intermediate position in which the resilient element is subjected to resilient bending that is greater than in the interference and non-interference positions.