Bi-Stable Tracer Wire Ground Isolation Switch Assembly

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Solution Overview

Problem

Existing devices for bonding and isolating tracer wires from electrical ground lack an efficient mechanism to switch between ground and isolation positions, making it difficult to apply electrical current to tracer wires for locating underground non-conductive objects.

Innovation Solution

The development of a wiring device assembly that can be switched between a ground position and an isolation position, featuring a conductive plate and terminal contact assemblies, allowing tracer wires to be either bonded to or isolated from electrical ground.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If tracer wires are bonded to ground wire for electrical connection, then electrical current can be passed through tracer wires, but tracer wires cannot be isolated from ground when electrical current needs to be applied for locating underground objects

Engineering Contradiction:
Improveswitching capability between ground and isolation positionsVSAvoidstructure complexity of bonding mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by making the bonding mechanism movable rather than fixed. The conductive plate can be moved between a first position (bonding tracer wires to ground) and a second position (isolating tracer wires from ground). This dynamic capability allows the same structure to serve multiple functions - both bonding and isolating - without requiring separate complex mechanisms for each state.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The conductive plate serves multiple functions: it acts as both a bonding element (when in the first position) and an isolation element (when in the second position). This multi-functionality resolves the technical contradiction by allowing a single structure to provide both grounding and isolation capabilities, eliminating the need for separate dedicated mechanisms for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a switching mechanism is added to enable ground and isolation positions, then adaptability improves, but device complexity increases

Engineering Contradiction:
Improvebi-stable switching capabilityVSAvoidnumber of components in wiring device assembly
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the bonding function and isolation function into a single integrated structure - the conductive plate. Rather than adding a separate switching mechanism with multiple components, the plate itself performs both functions by changing position. This merging approach achieves bi-stable capability while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conductive plate is configured to automatically provide both bonding and isolation functions based on its position. When moved to the first position, it inherently bonds the tracer wires to ground; when moved to the second position, it inherently isolates them. The structure serves itself by using its own positional state to determine its function, eliminating the need for additional control mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient bi-stable switching of tracer wires, allowing for concurrent connection or isolation from ground wires, facilitating the application of electrical current to locate underground non-conductive objects without disturbing the soil.

Implementation Method 1

the electrically conductive plate is electrically connected to each terminal contact assembly when in the ground (or normal) position, and the electrically conductive plate is electrically isolated from each terminal contact assembly when in the isolation position

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentUS20250030184A1Isolating ground switch
Publication Date: 2025.01.23 HUBBELL INC
  • US20250030184A1 patent drawing
  • US20250030184A1 patent drawing
  • US20250030184A1 patent drawing

AI summary

A device assembly capable of selectively bonding one or more tracer wires to ground and isolating the one or more tracer wires from ground is provided. The device assembly includes a housing, an electrical switch within the housing and one or more contact assemblies. The one or more tracer wires and ground wire are connected to the one or more contact assemblies. The electrical switch can connect the tracer wires to the ground wire and can isolate the tracer wires from the ground wire.